Fuel system using redox flow battery

• US 9,293,781 B2
• Filed: 08/12/2015
• Issued: 03/22/2016
• Est. Priority Date: 04/06/2009
• Status: Active Grant

• Current Assignee: 24M Technologies, Inc.
• Original Assignee: 24M Technologies, Inc.
• Inventors: Chiang, Yet-Ming, Bazzarella, Ricardo
• Primary Examiner(s): Ryan, Patrick
• Assistant Examiner(s): MCCONNELL, WYATT P
• Application Number:
  US14/824,664
• Publication Number:
  US 20160013507A1
• Time in Patent Office: 223 Days
• Field of Search: None
• US Class Current: 1/1
• CPC Class Codes: B60L 50/64 Constructional details of batteries specially adapted for electric vehicles
• CPC Class Codes: B60L 53/14 Conductive energy transfer
• CPC Class Codes: B60L 53/80 Exchanging energy storage elements, e.g. removable batteries
• CPC Class Codes: B60L 58/26 by cooling
• CPC Class Codes: H01M 2004/8694 Bipolar electrodes
• CPC Class Codes: H01M 2250/20 Fuel cells in motive systems, e.g. vehicle, ship, plane
• CPC Class Codes: H01M 2250/30 Fuel cells in portable systems, e.g. mobile phone, laptop
• CPC Class Codes: H01M 4/8626 characterised by the form
• CPC Class Codes: H01M 4/8631 Bipolar electrodes
• CPC Class Codes: H01M 4/94 Non-porous diffusion electrodes, e.g. palladium membranes, ion exchange membranes
• CPC Class Codes: H01M 8/04208 Cartridges, cryogenic media or cryogenic reservoirs
• CPC Class Codes: H01M 8/0432 Temperature; Ambient temperature
• CPC Class Codes: H01M 8/0438 Pressure; Ambient pressure; Flow
• CPC Class Codes: H01M 8/04604 Power, energy, capacity or load
• CPC Class Codes: H01M 8/04626 of auxiliary devices, e.g. batteries, capacitors
• CPC Class Codes: H01M 8/04753 of fuel cell reactants
• CPC Class Codes: H01M 8/188 by recharging of redox couples containing fluids; Redox flow type batteries
• CPC Class Codes: H01M 8/20 Indirect fuel cells, e.g. fuel cells with redox couple being irreversible H01M8/18 takes precedence
• CPC Class Codes: H01M 8/225 Fuel cells in which the fuel is based on materials comprising particulate active material in the form of a suspension, a dispersion, a fluidised bed or a paste
• CPC Class Codes: Y02B 90/10 Applications of fuel cells in buildings
• CPC Class Codes: Y02E 60/50 : Fuel cells
• CPC Class Codes: Y02P 70/50 : Manufacturing or production processes characterised by the final manufactured product
• CPC Class Codes: Y02T 10/70 : Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 : Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/12 : Electric charging stations
• CPC Class Codes: Y02T 90/14 : Plug-in electric vehicles
• CPC Class Codes: Y02T 90/40 : Application of hydrogen technology to transportation, e.g. using fuel cells

Abstract

An automotive or other power system including a flow cell, in which the stack that provides power is readily isolated from the storage vessels holding the cathode slurry and anode slurry (alternatively called “fuel”) is described. A method of use is also provided, in which the “fuel” tanks are removable and are separately charged in a charging station, and the charged fuel, plus tanks, are placed back in the vehicle or other power system, allowing fast refueling. The technology also provides a charging system in which discharged fuel is charged. The charged fuel can be placed into storage tanks at the power source or returned to the vehicle. In some embodiments, the charged fuel in the storage tanks can be used at a later date. The charged fuel can be transported or stored for use in a different place or time.

Claims

1. A bipolar electrochemical cell, comprising:

a terminal anode current collector;

a first ion-permeable membrane spaced from the terminal anode current collector and at least partially defining a first anode;

a bipolar electrode spaced from the first ion-permeable membrane and at least partially defining a first cathode between the first ion-permeable membrane and a first surface of the bipolar current collector;

a second ion-permeable membrane spaced from the bipolar current collector and at least partially defining a second anode between the second ion-permeable membrane and a second surface of the bipolar current collector; and

a terminal cathode current collector spaced from the second ion-permeable membrane and at least partially defining a second cathode between the terminal cathode current collector and the second ion-permeable membrane,

wherein at least one of the first anode, the second anode, the first cathode, and the second cathode includes a semi-solid or condensed liquid ion-storing redox composition, the semi-solid or condensed liquid ion-storing redox composition including a conductive additive and an ion-storing solid phase;

wherein a volume percentage of the ion-storing solid phase is between 20% and 70%, and

wherein the semi-solid or condensed liquid ion-storing redox composition is capable of taking up or releasing ions, and remains substantially insoluble during operation of the cell.

2. The bipolar electrochemical cell of claim 1, wherein the bipolar electrochemical cell is a flow cell.

3. The bipolar electrochemical cell of claim 1, wherein at least one of the first anode, the second anode, the first cathode, and the second cathode includes the semi-solid ion-storing redox composition, the semi-solid ion-storing redox composition comprising a mixture of a liquid phase and a solid phase.

4. The bipolar electrochemical cell of claim 1, wherein at least one of the first anode, the second anode, the first cathode, and the second cathode includes the semi-solid ion-storing redox composition, the semi-solid ion-storing redox composition comprising a slurry.

5. The bipolar electrochemical cell of claim 1, wherein at least one of the first anode, the second anode, the first cathode, and the second cathode includes the semi-solid ion-storing redox composition, the semi-solid ion-storing redox composition comprising a particle suspension.

6. The bipolar electrochemical cell of claim 1, wherein at least one of the first anode, the second anode, the first cathode, and the second cathode includes the semi-solid ion-storing redox composition, the semi-solid ion-storing redox composition comprising a colloidal suspension.

7. The bipolar electrochemical cell of claim 1, wherein at least one of the first anode, the second anode, the first cathode, and the second cathode includes the semi-solid ion-storing redox composition, the semi-solid ion-storing redox composition comprising an emulsion.

8. The bipolar electrochemical cell of claim 1, wherein at least one of the first anode, the second anode, the first cathode, and the second cathode includes the semi-solid ion-storing redox composition, the semi-solid ion-storing redox composition comprising a micelle.

9. The bipolar electrochemical cell of claim 1, wherein the bipolar electrode includes an anode current collector, a cathode current collector, and a heat sink disposed between the anode current collector and the cathode current collector.

10. bipolar electrochemical cell of claim 1, wherein the bipolar electrode includes an anode current collector, a cathode current collector, and an insulator disposed between the anode current collector and the cathode current collector.

11. The bipolar electrochemical cell of claim 3, wherein the liquid phase includes a non-aqueous liquid electrolyte.

12. A bipolar electrochemical cell, comprising:

a terminal anode current collector;

a first ion-permeable membrane spaced from the terminal anode current collector and at least partially defining a first anode;

a bipolar electrode spaced from the first ion-permeable membrane and at least partially defining a first cathode between the first ion-permeable membrane and a first surface of the bipolar current collector;

a second ion-permeable membrane spaced from the bipolar current collector and at least partially defining a second anode between the second ion-permeable membrane and a second surface of the bipolar current collector; and

a terminal cathode current collector spaced from the second ion-permeable membrane and at least partially defining a second cathode between the terminal cathode current collector and the second ion-permeable membrane,

wherein at least one of the first anode, the second anode, the first cathode, and the second cathode includes a semi-solid electrode, the semi-solid electrode including a suspension of an ion-storing solid phase material and a conductive additive in a non-aqueous liquid electrolyte, and

wherein the volume percentage of the ion-storing solid phase material is between 20% and 70%.

13. The bipolar electrochemical cell of claim 12, wherein the bipolar electrochemical cell is a flow cell.

14. The bipolar electrochemical cell of claim 12, wherein the suspension is a particle suspension.

15. The bipolar electrochemical cell of claim 12, wherein the bipolar electrode includes an anode current collector, a cathode current collector, and a heat sink disposed between the anode current collector and the cathode current collector.

16. The bipolar electrochemical cell of claim 12, wherein the bipolar electrode includes an anode current collector, a cathode current collector, and an insulator disposed between the anode current collector and the cathode current collector.

17. A bipolar electrochemical cell, comprising:

a terminal anode, a terminal cathode, and at least one bipolar electrode disposed between the terminal anode and the terminal cathode,

the bipolar electrode including an anode portion, and a cathode portion opposite the anode portion;

a first ion-permeable membrane disposed between the terminal anode and the cathode portion of the bipolar electrode; and

a second ion-permeable membrane disposed between the terminal cathode and the anode portion of the bipolar electrode,

wherein at least one of the terminal anode, the terminal cathode and the at least one bipolar electrode includes a semi-solid electrode, the semi-solid electrode including a suspension of an ion-storing solid phase material and a conductive additive in a non-aqueous liquid electrolyte, and

wherein the volume percentage of the ion-storing solid phase material is between 20% and 70%.

18. The bipolar electrochemical cell of claim 17, wherein the bipolar electrochemical cell is a flow cell.

19. The bipolar electrochemical cell of claim 17, wherein the suspension is a particle suspension.

20. The bipolar electrochemical cell of claim 17, wherein the bipolar electrode includes an anode current collector and a cathode current collector.

21. The bipolar electrochemical cell of claim 20, wherein the bipolar electrode further includes a heat sink disposed between the anode current collector and the cathode current collector.

22. The bipolar electrochemical cell of claim 20, wherein the bipolar electrode further includes an insulator disposed between the anode current collector and the cathode current collector.