Power generator

• US 9,294,014 B2
• Filed: 02/11/2013
• Issued: 03/22/2016
• Est. Priority Date: 02/10/2012
• Status: Expired due to Fees

• Current Assignee: Genziko Incorporated
• Original Assignee: Genziko Incorporated
• Inventors: Near, Craig D.
• Primary Examiner(s): DOUGHERTY, THOMAS M
• Application Number:
  US13/763,761
• Publication Number:
  US 20130207520A1
• Time in Patent Office: 1,135 Days
• Field of Search: 310/339, 310/367, 310/370
• US Class Current: 1/1
• CPC Class Codes: H02N 2/186 Vibration harvesters
• CPC Class Codes: H02N 2/188 adapted for resonant operation
• CPC Class Codes: H10N 30/304 Beam type
• CPC Class Codes: H10N 30/306 Cantilevers

Abstract

An electrical power generator has one or more serpentine elements that are made of a poled piezoelectric or electrostrictive ceramic, one or more electrically conductive shims or foils and at least two electrically conductive electrode coatings on the serpentine element. The conductive electrodes are further electrically connected to an electrical load or energy storage device or both, and the serpentine element is mechanically affixed to a source of compression or vibration or both.

Claims

1. An electrical power generator comprising:

at least one serpentine element having high stress state corners and formed as one piece throughout its thickness, comprised of a poled piezoelectric or electrostrictive ceramic;

one or more electrically conductive shims or foils and at least two electrically conductive electrode coatings on the serpentine element;

wherein the conductive electrodes are further electrically connected to an electrical load or energy storage device or both and the serpentine element is mechanically affixed to a source of compression or vibration or both; and

wherein the electrical power generator has a high voltage output proportional to g_eff and has a tuned power generation of at least 100 mW/in².

2. The electrical power generator in claim 1, wherein the serpentine element is mechanically affixed at one or both ends to the source of compression or vibration or both.

3. The electrical power generator in claim 1, wherein the serpentine element is affixed directly to the source of compression or vibration or both.

4. The electrical power generator in claim 1, further comprising at least one mass mechanically affixed to an end or middle of the serpentine element.

5. The electrical power generator in claim 1, further comprising at least one mass comprised of a monolithic section of the piezoelectric or electrostrictive ceramic.

6. The electrical power generator in claim 1, further comprising at least one serpentine element covered on its top and bottom with the electrically conductive shim or foil.

7. The electrical power generator in claim 1, wherein the serpentine element comprises alternating layers electroded and polarized in a d₃₃*g₃₃ mode through the length of the layer.

8. The electrical power generator in claim 1, wherein the serpentine element comprises alternating layers electroded and polarized in a d₁₅*g₁₅ mode.

9. The electrical power generator in claim 1, wherein the serpentine element comprises alternating layers electroded and polarized in a d₃₁*g₃₁ mode.

10. The electrical power generator in claim 1, wherein the serpentine element comprises alternating layers electroded and polarized in a d₃₃*g₃₃ mode through the thickness of the layer.

11. The electrical power generator in claim 1, wherein the serpentine element comprises alternating slits or cavities filled with a fluid, polymer, composite, or metal, or having a vacuum therein.

12. The electrical power generator in claim 1, wherein the serpentine element comprises alternating slits or cavities having increasing size down the length of the element.

13. The electrical power generator in claim 1, wherein the serpentine element comprises alternating slits or cavities having sizes that vary from small to large in various areas down the length of the element.

14. The electrical power generator in claim 1, further comprising a solid or monolithic piezoelectric or electrostrictive ceramic body at one or both ends of the electrical power generator, wherein the electrical power generator is affixed to the source of compression, vibration or both or upon which is mounted one or more masses.

15. The electrical power generator in claim 1, further comprising a solid or monolithic piezoelectric or electrostrictive ceramic body at one or both ends of the electrical power generator, wherein the electrical power generator is affixed to the source of compression, vibration, or both or upon which is mounted one or more masses having a thicker cross section than the cross section of the serpentine element having alternating slits or cavities.

16. The electrical power generator in claim 1, wherein two or more serpentine elements are bonded together having a relative placement of the alternating slits or cavities in phase, out of phase, or shifted relative to one another.

17. The electrical power generator in claim 1, wherein four or more serpentine elements are bonded together, wherein outer serpentine elements comprise alternating slits or cavities being larger in size than alternating slits or cavities of inner serpentine elements.

18. The electrical power generator in claim 1, wherein four or more serpentine elements are bonded together, wherein outer serpentine elements comprise alternative slits or cavities being larger in size than alternating slits or cavities of the inner serpentine elements.

31. The electrical power generator in claim 1, wherein the poled piezoelectric or electrostrictive ceramic serpentine element has sharply formed corners.

19. A method of generating electrical power comprising:

providing at least one serpentine element having high stress state corners and formed as one piece throughout its thickness, comprised of a poled piezoelectric or electrostrictive ceramic, two or more electrically conductive electrode coatings, and one or more electrically conductive shims or foils on the serpentine element;

electrically connecting the conductive electrode coatings to an electrical load or energy storage device or both; and

mechanically affixing the serpentine element to a source of compression or vibration or both;

wherein the mechanical compression or vibration or both causes an electrical power generator to bend or flex, thereby stretching and contracting the serpentine element and producing electrical power; and

wherein the electrical power generator has a high voltage output proportional to g_eff and has a tuned power generation of at least 100 mW/in².

20. The method of generating electrical power in claim 19, further comprising sharply forming the corners of the serpentine element so as to highly stress the serpentine element, thereby producing greater electrical power.

21. The method of generating electrical power in claim 19, further comprising stiffening the serpentine element along the serpentine element length less than along the serpentine element width, thereby allowing greater bending along the length of the serpentine element.

22. The method of generating electrical power in claim 19, further comprising mis-matching stiffness of bending layers, thereby allowing more or thicker amounts of poled piezoelectric or electrostrictive ceramic so as to produce more electrical power.

23. The method of generating electrical power in claim 19, further comprising varying electroding and polarizing modes, thereby controlling electrical voltage and current.

24. The method of generating electrical power in claim 19, further comprising adjusting the relative size of the alternative slits or cavities and layers of the serpentine element, thereby controlling electrical voltage and current.

25. The method of generating electrical power in claim 19, further comprising adjusting the relative size of the alternative slits or cavities and layers of the serpentine element, thereby controlling stiffness of the serpentine element so as to match resonance frequency of the source of vibration.

26. The method of generating electrical power in claim 19, further comprising affixing one or more masses at vary lengths so as to match one or more resonance frequencies of the serpentine element-mass pair, thereby matching one or more resonance frequencies of the source of vibration.

27. The method of generating electrical power in claim 19, further comprising adjusting the relative size of alternate slits or cavities so as to control the stiffness of layers of the serpentine element, thereby matching the acoustic impedance of a source of vibration.

28. The method of generating electrical power in claim 19, further comprising adjusting the size of alternate slits or cavities or layers or both down the length of the serpentine element so as to control the serpentine element stiffness, thereby maximizing bending of the serpentine element.

29. The method of generating electrical power in claim 19, further comprising locally adjusting the relative size of alternative slits or cavities or layers or both of the serpentine element so as to control stiffness of the serpentine element, thereby causing localized bending.

30. The method of generating electrical power in claim 19, further comprising providing lower stiffness to outer serpentine elements and higher stiffness to inner serpentine elements, thereby varying bending between the outer and inner serpentine elements of the electrical power generator.