Piezoelectric energy harvesting array and method of manufacturing the same

• US 9,294,015 B2
• Filed: 03/18/2013
• Issued: 03/22/2016
• Est. Priority Date: 05/25/2012
• Status: Expired due to Fees

• Current Assignee: Electronics and Telecommunications Research Institute
• Original Assignee: Electronics and Telecommunications Research Institute
• Inventors: Lee, Sang Kyun, Kim, Moonkeun
• Primary Examiner(s): Dougherty, Thomas
• Assistant Examiner(s): Addison, Karen B
• Application Number:
  US13/845,842
• Publication Number:
  US 20130313946A1
• Time in Patent Office: 1,100 Days
• Field of Search: 310/332, 310/339, 310/319, 310/329, 310/331, 310/330
• US Class Current: 1/1
• CPC Class Codes: H02N 2/186 Vibration harvesters
• CPC Class Codes: H02N 2/188 adapted for resonant operation
• CPC Class Codes: H02N 2/22 Methods relating to manufacturing, e.g. assembling, calibration
• CPC Class Codes: H10N 30/306 Cantilevers
• CPC Class Codes: H10N 30/80 Constructional details
• CPC Class Codes: Y10T 29/42 Piezoelectric device making

Abstract

The inventive concept discloses a piezoelectric energy harvesting array and a method of manufacturing the same. The manufacturing method may include forming a plurality of piezoelectric energy harvesting devices; connecting masses to one side of the piezoelectric energy harvesting devices and connecting the other side of the piezoelectric energy harvesting devices facing the masses to a base; and individually tuning a resonant frequency of each of the piezoelectric energy harvesting devices to prevent mismatch of resonant frequency when the masses vibrate.

Claims

1. A method of manufacturing a piezoelectric energy harvesting array comprising:

forming a plurality of piezoelectric energy harvesting devices;

connecting masses to one side of the piezoelectric energy harvesting devices and connecting the other side of the piezoelectric energy harvesting devices facing the masses to a base; and

individually tuning a resonant frequency of each of the piezoelectric energy harvesting devices to prevent mismatch of resonant frequency when the masses vibrate, including

selecting any one of the piezoelectric energy harvesting devices and fixing the rest of the piezoelectric energy harvesting devices to the base, and

tuning the selected one piezoelectric energy harvesting device to a reference frequency of the base.

2. The method of claim 1, wherein the rest of the piezoelectric energy harvesting devices are fixed to the base by sponge, cotton or jig.

3. The method of claim 1, further comprising connecting the plurality of piezoelectric energy harvesting devices in series or in parallel.

4. The method of claim 3, wherein the plurality of piezoelectric energy harvesting devices is tuned to a short circuit resonant frequency, when the plurality of piezoelectric energy harvesting devices is connected to each other in parallel.

5. The method of claim 3, wherein the plurality of piezoelectric energy harvesting devices is tuned to a short circuit resonant frequency or an open circuit resonant frequency, when the plurality of piezoelectric energy harvesting devices is connected to each other in series.

6. The method of claim 1, wherein when tuning the resonant frequency, weight of the masses is controlled.

7. The method of claim 6, wherein controlling weight of the masses comprises forming additive mass.

8. The method of claim 7, wherein the additive mass comprises adhesive.

9. The method of claim 1, wherein forming the piezoelectric energy harvesting devices comprises:

processing a substrate;

forming a first electrode layer on the substrate;

forming a piezoelectric layer on the first electrode layer; and

forming a second electrode layer on the piezoelectric layer.

10. The method of claim 1, wherein the piezoelectric energy harvesting devices are connected to a rectifier in series or in parallel.