Cushion for patient interface

• US 9,295,800 B2
• Filed: 12/20/2013
• Issued: 03/29/2016
• Est. Priority Date: 01/12/2005
• Status: Active Grant

• Current Assignee: ResMed Pty Ltd. (ResMed Incorporated)
• Original Assignee: Resmed Limited (ResMed Incorporated)
• Inventors: Davidson, Aaron Samuel, Eves, Matthew, Worboys, David John, Lynch, Susan Robyn, Hitchcock, Robin Garth
• Primary Examiner(s): Yu, Justine
• Assistant Examiner(s): Louis, LaToya M
• Application Number:
  US14/136,163
• Publication Number:
  US 20140144449A1
• Time in Patent Office: 830 Days
• Field of Search: 128/205.25, 128/206.21, 128/206.24, 128/206.28, 128/207.13
• US Class Current: 1/1
• CPC Class Codes: A61M 16/06 Respiratory or anaesthetic masks
• CPC Class Codes: A61M 16/0611 with a gusset portion
• CPC Class Codes: A61M 16/0616 with face sealing means comprising a flap or membrane projecting inwards, such that sealing increases with increasing inhalation gas pressure
• CPC Class Codes: A61M 16/0622 having an underlying cushion
• CPC Class Codes: A62B 18/08 Component parts for gas-masks or gas-helmets, e.g. windows, straps, speech transmitters, signal-devices eye-pieces for protective goggles A61F9/02; composition of materials for the windows or other transparent parts A62D7/00
• CPC Class Codes: Y10T 29/49 Method of mechanical manufacture

Abstract

A cushion for a patient interface that delivers breathable gas to a patient includes a base wall structured to be connected to a frame, an underlying support cushion extending away from the base wall towards the patient'"'"'s face in use, and a membrane provided to substantially cover at least a portion of the underlying cushion. The membrane is adapted to form a continuous seal on the patient'"'"'s face. The underlying cushion has a spring-like connection with the base wall. The underlying cushion and/or base wall define a spring constant that varies along a length of the seal.

Claims

1. A cushion for a patient interface that delivers breathable gas to a patient, the cushion including at least a nasal bridge region, a side of nose region, an upper cheek region and a lower cheek region, the cushion comprising:

a base wall structured to be connected to a frame;

an underlying cushion extending away from the base wall towards the patient'"'"'s face when the cushion is worn; and

a membrane provided to substantially cover at least a portion of the underlying cushion, the membrane including at least a nasal bridge region and a side of nose region adapted to form a continuous seal on a nasal bridge region and a side of nose region of the patient'"'"'s face, respectively,

wherein the cushion has a spring configuration such that the underlying cushion is configured to move with respect to the base wall in accordance with a spring characteristic of the spring configuration and apply a spring force against the membrane when a force by the frame is applied to the underlying cushion when the cushion is worn, the spring characteristic having a vertical component in a direction perpendicular to the patient'"'"'s face and a lateral component normal to the vertical component, and

wherein the lateral component of the spring characteristic is relatively more stiff in the side of nose region of the cushion and relatively less stiff in the lower cheek region of the cushion.

2. The cushion according to claim 1, wherein the membrane also includes an upper cheek region, a lower cheek region and a chin region adapted to form a continuous seal on an upper cheek region, a lower cheek region, and a chin region of the patient'"'"'s face when the cushion is worn.

3. The cushion according to claim 2, wherein the cushion has a relatively more stiff spring characteristic in the side of nose region and a relatively less stiff spring characteristic in the upper cheek region.

4. The cushion according to claim 1, wherein the underlying cushion is configured such that, when the cushion is worn, a lateral component of the spring force in the side of nose region of the cushion is greater than a lateral component of the spring force in the lower cheek region of the cushion.

5. The cushion according to claim 1, wherein the underlying cushion in the side of nose region of the cushion is angled with respect to a bottom of the frame and thereby configured to cause the spring force against the membrane in the side of nose region of the cushion to be substantially perpendicular to the patient'"'"'s skin surface in the side of nose region of the patient'"'"'s face when the cushion is worn.

6. The cushion according to claim 5, wherein the underlying cushion in the side of nose region of the cushion is angled in the range of about 15-30 degrees with respect to the bottom of the frame.

7. The cushion according to claim 6, wherein the underlying cushion in the side of nose region of the cushion is angled about 22 degrees with respect to the bottom of the frame.

8. The cushion according to claim 1, wherein the spring force in the side of nose region of the cushion is directed at an angle with respect to the spring force in the lower cheek region of the cushion.

9. The cushion according to claim 1, wherein the spring force in the side of nose region of the cushion is directed at an angle with respect to the spring force in the upper cheek region of the cushion.

10. A cushion for a patient interface that delivers breathable gas to a patient, the cushion including a nasal bridge region, the cushion comprising:

a base wall structured to be connected to a frame;

an underlying cushion extending away from the base wall towards the patient'"'"'s face when the cushion is worn; and

a membrane provided to substantially cover at least a portion of the underlying cushion, the membrane including a nasal bridge region and a chin region adapted to form a continuous seal on a nasal bridge region of the patient'"'"'s face, respectively,

wherein the cushion has a spring configuration such that the underlying cushion is configured to move with respect to the base wall in accordance with a spring characteristic of the spring configuration and apply a spring force against the membrane when a force by the frame is applied to the underlying cushion when the cushion is worn, the spring characteristic having a vertical component in a direction perpendicular to the patient'"'"'s face and a lateral component normal to the vertical component, and

wherein the lateral component of the spring characteristic is relatively more stiff in a first portion of the cushion that is relatively proximal the nasal bridge region of the cushion and relatively less stiff in a second portion of the cushion that is relatively distal to the nasal bridge region of the cushion when the cushion is worn.

11. The cushion according to claim 10, wherein the underlying cushion is configured such that, when the cushion is worn, a lateral component of the spring force in the first portion of the cushion is greater than a lateral component of the spring force in the second portion of the cushion.

12. The cushion according to claim 10, wherein the membrane also includes a side of nose region, an upper cheek region, a lower cheek region and a chin region adapted to form a continuous seal on a side of nose region, an upper cheek region, a lower cheek region, and a chin region of the patient'"'"'s face when the cushion is worn, and

wherein the first portion of the cushion is a side of nose region and the second portion of the cushion is an upper cheek region and/or a lower cheek region.

13. The cushion according to claim 12, wherein the cushion has a relatively more stiff spring characteristic in the side of nose region and a relatively less stiff spring characteristic in the lower cheek region.

14. The cushion according to claim 12, wherein the underlying cushion in the side of nose region of the cushion is angled with respect to a bottom of the frame and thereby configured to cause the spring force against the membrane in the side of nose region of the cushion to be substantially perpendicular to the patient'"'"'s skin surface in the side of nose region of the patient'"'"'s face when the cushion is worn.

15. The cushion according to claim 14, wherein the underlying cushion in the side of nose region of the cushion is angled in the range of about 15-30 degrees with respect to the bottom of the frame.

16. The cushion according to claim 15, wherein the underlying cushion in the side of nose region of the cushion is angled about 22 degrees with respect to the bottom of the frame.

17. The cushion according to claim 12, wherein the spring force in the side of nose region of the cushion is directed at an angle with respect to the spring force in the lower cheek region of the cushion.

18. The cushion according to claim 12, wherein the spring force in the side of nose region of the cushion is directed at an angle with respect to the spring force in the upper cheek region of the cushion.