Cleaning method

• US 9,297,107 B2
• Filed: 04/12/2011
• Issued: 03/29/2016
• Est. Priority Date: 04/12/2010
• Status: Active Grant

• Current Assignee: Xeros Limited (Xeros Technology Group Plc)
• Original Assignee: Xeros Limited (Xeros Technology Group Plc)
• Inventors: Jenkins, Stephen Derek
• Primary Examiner(s): Mruk, Brian P
• Application Number:
  US13/640,346
• Publication Number:
  US 20130061404A1
• Time in Patent Office: 1,813 Days
• US Class Current: 1/1
• CPC Class Codes: B08B 3/04 Cleaning involving contact with liquid
• CPC Class Codes: C11D 17/041 Compositions releasably affixed on a substrate or incorporated into a dispensing means
• CPC Class Codes: C11D 17/046 Insoluble free body dispenser
• CPC Class Codes: C11D 2111/12 Soft surfaces, e.g. textile
• CPC Class Codes: C11D 2111/18 Glass; Plastics
• CPC Class Codes: C11D 3/3715 Polyesters or polycarbonates
• CPC Class Codes: C11D 3/3719 Polyamides or polyimides
• CPC Class Codes: D06F 39/022 in a liquid state D06F39/024 takes precedence
• CPC Class Codes: D06L 1/16 Multi-step processes
• CPC Class Codes: D06L 1/20 combined with mechanical means

Abstract

The invention provides a method for cleaning a soiled substrate, the method comprising the treatment of the moistened substrate with a formulation comprising a multiplicity of polymeric particles, wherein the polymeric particles are applied in combination with a detergent formulation, the method being characterized in that the detergent formulation is divided into its separate chemical constituents and these chemical constituents are added at different times during the wash cycle. The method allows for improved cleaning with reduced overall chemical loading, and facilitates addition of the more expensive parts of the formulations when they are most effective for cleaning performance, thereby providing considerable cost savings in comparison with conventional all-in-one detergent formulations. A method for cleaning the polymeric particles is also provided.

Claims

1. A method for cleaning a soiled substrate, said method comprising the treatment of the soiled substrate with a formulation comprising a multiplicity of polymeric particles, wherein said polymeric particles are applied in combination with a detergent formulation, characterised in that said detergent formulation is divided into its separate chemical constituents, wherein the chemical constituents comprise cleaning components and post-treatment components;

wherein the post-treatment components comprise at least one component selected from the group consisting of anti-redeposition additives, perfumes, and optical brighteners; and

wherein the cleaning components are added before or during the main wash cycle and the post-treatment components are added as a post-treatment following removal of the polymeric particles from the wash process.

2. A method as claimed in claim 1 wherein the cleaning components comprise at least one component selected from surfactants, enzymes, oxidising agents, and bleaches.

3. A method as claimed in claim 2 wherein said oxidising agent or bleach is activated by a chemical activation agent and/or by heating said oxidising agent or bleach separately from the main wash prior to its addition.

4. A method as claimed in claim 1 wherein said detergent formulation additionally comprises at least one component selected from builders, chelating agents, dye transfer inhibiting agents, dispersants, enzyme stabilizers, catalytic materials, oxidising agent or bleach activators, polymeric dispersing agents, clay soil removal agents, suds suppressors, dyes, structure elasticizing agents, fabric softeners, starches, carriers, hydrotropes, processing aids and pigments.

5. A method as claimed in claim 1 wherein chemical constituents comprising enzymes and bleaches and/or oxidising agents are added at different times during the wash cycle.

6. A method as claimed in claim 1 wherein chemical constituents comprising perfumes and bleaches are added at different times during the wash cycle.

7. A method as claimed in claim 1 wherein said substrate comprises a plastics material, leather, paper, cardboard, metal, glass, wood or a textile fibre.

8. A method as claimed in claim 1 wherein said polymeric particles comprise polyalkenes, polyamides, polyesters or polyurethanes.

9. A method as claimed in claim 8 wherein said polymeric particles are linear or crosslinked, foamed or unfoamed, and solid or hollow.

10. A method as claimed in claim 1 wherein water is added so as to achieve a water to substrate ratio which is between 2.5:

1 and 0.1;

1 w/w.

11. A method as claimed in claim 1 wherein the polymeric particles to substrate has a ratio in the range of from 30:

1 to 0.1;

1 w/w.

12. A method as claimed in any one of claim 1, 2, 3, or 4-11 wherein the main wash cycle of said method is carried out at a temperature of between 5 and 95°

C. for a duration of between 10 minutes and 1 hour.

13. A method as claimed in claim 1 which comprises a batchwise or continuous process.

14. A method as claimed in claim 2 wherein:

said surfactants are selected from non-ionic and/or anionic and/or cationic surfactants and/or ampholytic and/or zwitterionic and/or semi-polar nonionic surfactants;

said enzymes are selected from hemicellulases, peroxidases, proteases, other cellulases, other xylanases, lipases, phospholipases, esterases, cutinases, pectinases, keratanases, reductases, oxidases, phenoloxidases, lipoxygenases, ligninases, pullulanases, tannases, pentosanases, malanases, [beta]-glucanases, arabinosidases, hyaluronidase, chondroitinase, laccase, and amylases, or mixtures thereof; and

said oxidising agents or bleaches are selected from peroxygen compounds, wherein said peroxygen compounds are optionally selected from hydrogen peroxide, inorganic peroxy salts, and organic peroxy acids.

15. A method as claimed in claim 1 wherein:

said anti-redeposition additives are selected from polyethylene glycol, polyacrylates and carboxy methyl cellulose;

said perfume optionally comprises at least one of alcohols, ketones, aldehydes, esters, ethers and nitrile alkenes, and mixtures thereof; and

said optical brighteners are selected from stilbene derivatives, benzoxazoles, benzimidazoles, 1,3-diphenyl-2-pyrazolines, coumarins, 1,3,5-triazin-2-yls and naphthalimides.

16. The method as claimed in claim 8, wherein said polyamide particles comprise beads of Nylon 6 or Nylon 6,6 and said polyester particles comprise beads of polyethylene terephthalate or polybutylene terephthalate.