Water-driven dispensing systems employing concentrated product

• US 9,301,653 B2
• Filed: 08/29/2014
• Issued: 04/05/2016
• Est. Priority Date: 04/17/2012
• Status: Active Grant

• Current Assignee: GOJO Industries Incorporated
• Original Assignee: GOJO Industries Incorporated
• Inventors: Ciavarella, Nick E., Metcalfe, Paul R.
• Primary Examiner(s): Buechner, Patrick M
• Application Number:
  US14/472,489
• Publication Number:
  US 20140367421A1
• Time in Patent Office: 585 Days
• Field of Search: 137/564.5, 222/133, 222/190, 222/334, 222/63, 222/173, 222/325, 222/145.6, 222/335, 222/373, 222/372, 222/129.2, 222/61
• US Class Current: 1/1
• CPC Class Codes: A47K 2005/1218 Table mounted; Dispensers integrated with the mixing tap
• CPC Class Codes: A47K 5/1205 Dispensing from the top of the dispenser with a vertical piston
• CPC Class Codes: A47K 5/1211 using pressure on soap, e.g. with piston A47K5/1201 takes precedence; by squeezing A47K5/122
• CPC Class Codes: A47K 5/14 Foam or lather making devices for shaving A45D27/02

Abstract

A dispenser for dispensing a diluted form of a concentrated product includes: a supply of concentrated product; a dilution chamber; an actuation assembly and a product pump mechanism having a water staging chamber. The actuation assembly receives water under pressure from a pressurized water supply. In a staging state, water from the pressurized water supply is fed to the water staging chamber, increasing the volume thereof and causing the actuating of the pump mechanism thereby driving a dose of product into the dilution chamber. In a return state, (a) water within the water staging chamber exits the water staging chamber, (b) water is advanced to the dilution chamber and mixes with the dose of product to create diluted product, and (c) a dose of concentrated product is drawn from the supply of concentrated product into the product pump mechanism.

Claims

1. A refill unit for a product dispenser, the refill unit comprising:

a housing;

a supply of concentrated product located within the housing;

a dilution chamber located within the housing and having a concentrate inlet for said concentrated product and water inlet for water;

a product pump mechanism at least partially located within the housing and including;

a product chamber that fluidly communicates with said supply of concentrated product and fluidly communicates with said dilution chamber, said product chamber structured to decrease in volume upon actuation of said product pump mechanism to thereby drive a dose of product from said product chamber toward said dilution chamber, said product chamber further structured to increase in volume after actuation of said product pump mechanism to thereby draw a dose of product from said supply of concentrated product into said product chamber;

wherein the concentrated product at least partially surrounds at least one of the dilution chamber and the product pump.

2. The refill unit of claim 1, wherein said housing includes a dispensing outlet and is faucet-shaped to provide a common faucet-type appearance in use in a counter-mounted product dispenser.

3. The refill unit of claim 1, further comprising a retention plate member having a piston aperture therein, said piston aperture providing access to said product chamber.

4. The refill unit of claim 1, wherein said concentrated product is concentrated soap.

5. The refill unit of claim 1, wherein said dilution chamber includes a tortuous mixing path having a soap inlet, a water inlet and an exit.

6. The refill unit of claim 1, wherein the product chamber is defined by a plug maintained in a plug housing.

7. The refill unit of claim 1, wherein said product chamber is defined by a flexible dome movable toward a base to decrease the volume of said product chamber.

8. The refill unit of claim 1, further comprising a dispensing tube fluidly communicating with said dilution chamber and extending through said housing to the dispensing outlet;

and wherein the supply of concentrated product in the housing at least partially surrounds the dispensing tube.

9. The refill unit of claim 8, wherein the water inlet port is located on a first end of the housing and the dispensing outlet is located on a second end of the housing.

10. The refill unit of claim 9, further comprising a foaming chamber, said dilution chamber fluidly communicating with said foaming chamber.

11. The refill unit of claim 10, further comprising an air inlet communicating with an air passage that bypasses said dilution chamber to fluidly communicate with said foaming chamber.

12. A refill unit for a counter-mount foam dispenser comprising:

a housing having a first end with a water inlet and a second end with a dispensing outlet;

a concentrated product stored within the housing;

a dilution chamber located within the housing;

a product chamber located within the housing;

wherein expansion of the product chamber draws concentrated product into the product chamber and compression of the product chamber pumps concentrated product into the dilution chamber;

wherein water mixes with the concentrated product in the dilution chamber to form a diluted product which is dispensed out of the dispensing outlet;

wherein the housing is configured to removably connect to a base mounted to a countertop, wherein the base includes a water outlet that connects to the water inlet when the refill unit is connected to the base and disconnects from the water inlet when the housing is removed from the base.

13. The refill unit of claim 12 wherein the concentrated product at least partially surrounds the dispensing tube.

14. The refill unit of claim 12 wherein the concentrated product at least partially surrounds dilution chamber.

15. The refill unit of claim 12 wherein the concentrated product at least partially surrounds product chamber.

16. The refill unit of claim 12 wherein the housing has a first side that has an first arcuate shape and a second side that has a second arcuate shape.

17. The refill unit of claim 12 wherein water from the water inlet pump drives a piston to pump the concentrated product into the dilution chamber.

18. The refill unit of claim 17 wherein the water that drives the piston flows into the dilution chamber to mix with concentrated product after movement of the piston.

19. A refill unit for a counter-mount foam dispenser comprising:

a removable and replaceable housing having a first end with a water inlet located along a first axis and a second end with a dispensing outlet located along a second axis;

wherein the first axis is offset from and non-parallel with the second axis;

a concentrated product stored within the housing;

a dilution chamber located within the housing;

a product chamber located within the housing; and

a dispensing tube located within the housing and extending from the dilution chamber to the dispenser outlet;

wherein expansion of the product chamber draws concentrated product into the product chamber and compression of the product chamber pumps concentrated product into the dilution chamber;

wherein water mixes with the concentrated product in the dilution chamber to form a diluted product which is dispensed through the dispensing tube and out of the dispensing outlet;

wherein the removable and replaceable housing is located above a countertop when in use and is configured to removably connect to a base mounted to the countertop.

20. The refill unit of claim 19 wherein the concentrated product at least partially surrounds the dispensing tube.