Soil chopping system for a dishwasher

• US 9,301,667 B2
• Filed: 02/27/2012
• Issued: 04/05/2016
• Est. Priority Date: 02/27/2012
• Status: Active Grant

• Current Assignee: Whirlpool Corporation
• Original Assignee: Whirlpool Corporation
• Inventors: Jozwiak, Todd M.
• Primary Examiner(s): Cormier, David
• Assistant Examiner(s): Graf, Irina
• Application Number:
  US13/405,385
• Publication Number:
  US 20130220386A1
• Time in Patent Office: 1,499 Days
• US Class Current: 1/1
• CPC Class Codes: A47L 15/22 Rotary spraying devices
• CPC Class Codes: A47L 15/4206 Tubular filters
• CPC Class Codes: A47L 15/4208 Arrangements to prevent clogging of the filters, e.g. self-cleaning
• CPC Class Codes: A47L 15/4219 Water recirculation A47L15/0078 takes precedence
• CPC Class Codes: A47L 15/4227 with macerator arrangements for chopping entrained food particles
• CPC Class Codes: B01D 33/067 Construction of the filtering drums, e.g. mounting or sealing arrangements
• CPC Class Codes: B01D 33/073 arranged for inward flow filtration

Abstract

A dishwasher with a tub at least partially defining a treating chamber, a liquid spraying system supplying a spray of liquid to the treating chamber, a liquid recirculation system defining a recirculation flow path, and a liquid filtering system having a rotating filter. A chopping system is included to macerate foreign objects within the recirculation flow path and includes a blade mounted to the rotating filter.

Claims

1. A dishwasher for treating dishes according to at least one cycle of operation, comprising:

a tub at least partially defining a treating chamber;

a liquid spraying system supplying a spray of liquid to the treating chamber;

a liquid recirculation system including a recirculation pump having an impeller and recirculating the sprayed liquid from the treating chamber to the liquid spraying system to define a recirculation flow path;

a liquid filtering system comprising a cylindrical rotating filter operably coupled to the impeller such that rotation of the impeller effects the rotation of the cylindrical rotating filter, with the cylindrical rotating filter having an outer upstream surface and an inner downstream surface and located within the recirculation flow path such that the recirculation flow path passes through the cylindrical rotating filter from the outer upstream surface to the downstream surface to effect a filtering of the sprayed liquid and the cylindrical rotating filter fluidly divides the recirculation flow path into a first part that contains filtered soil particles and a second part that excludes the filtered soil particles; and

a soil chopping system comprising at least one blade mounted to the outer upstream surface of the cylindrical rotating filter for co-rotation therewith, the at least one blade extending from the outer upstream surface and defining a blade path upon rotation of the cylindrical rotating filter that encircles the outer upstream surface.

2. The dishwasher of claim 1 wherein the cylindrical rotating filter is a cone.

3. The dishwasher of claim 1 wherein the cylindrical rotating filter includes at least one non-perforated portion and the at least one blade is mounted to the non-perforated portion.

4. The dishwasher of claim 3 wherein the non-perforated portion encircles the cylindrical rotating filter and forms a strengthening rib.

5. The dishwasher of claim 1 wherein the at least one blade projects outwardly from the outer upstream surface of the cylindrical rotating filter.

6. The dishwasher of claim 5, further comprising a first artificial boundary spaced from the outer upstream surface of the cylindrical rotating filter such that liquid passing between the first artificial boundary and the outer upstream surface applies a greater shear force on the outer upstream surface than liquid in an absence of the first artificial boundary and wherein no portion of the first artificial boundary lies within the blade path.

7. The dishwasher of claim 6, wherein the first artificial boundary is a shroud defining an interior and having a slot through at least a portion of the shroud so that no portion of the first artificial boundary lies within the blade path.

8. The dishwasher of claim 6, further comprising a second artificial boundary spaced from the downstream surface of the cylindrical rotating filter such that liquid passing between the second artificial boundary and the downstream surface applies a greater shear force on the downstream surface than liquid in an absence of the second artificial boundary.

9. The dishwasher of claim 1 wherein the cylindrical rotating filter comprises a first filter element forming the outer upstream surface and a second filter element forming the downstream surface and the at least one blade is mounted to the first filter element.

10. The dishwasher of claim 1 wherein the at least one blade has a leading edge that is tangential to the outer upstream surface of the cylindrical rotating filter.

11. The dishwasher of claim 1 wherein the at least one blade includes multiple blades.

12. The dishwasher of claim 11 wherein the multiple blades form a single blade path.

13. A dishwasher for treating dishes according to at least one cycle of operation, comprising:

a tub at least partially defining a treating chamber;

a liquid spraying system supplying a spray of liquid to the treating chamber;

a liquid recirculation system recirculating the sprayed liquid from the treating chamber to the liquid spraying system to define a recirculation flow path; and

a liquid filtering system comprising;

a rotating filter having an outer upstream surface and an inner downstream surface and located within the recirculation flow path such that the recirculation flow path passes through the rotating filter from the outer upstream surface to the downstream surface to effect a filtering of the sprayed liquid and the rotating filter fluidly divides the recirculation flow path into a first part that contains filtered soil particles and a second part that excludes the filtered soil particles; and

a first artificial boundary spaced from at least one of the outer upstream surface and the downstream surface such that liquid passing between the first artificial boundary and the corresponding surface applies a greater shear force on the corresponding surface than liquid in an absence of the first artificial boundary; and

a soil chopping system comprising at least one blade mounted to the outer upstream surface of the rotating filter for co-rotation therewith, the at least one blade extending from the outer upstream surface and defining a blade path upon rotation of the rotating filter that encircles the outer upstream surface of the rotating filter.

14. The dishwasher of claim 13 wherein the first artificial boundary is spaced from the outer upstream surface and no portion of the artificial boundary lies within the blade path.

15. The dishwasher of claim 14 wherein the first artificial boundary is a shroud defining an interior and spaced having a slot through at least a portion of the shroud so that no portion of the artificial boundary lies within the blade path.

16. The dishwasher of claim 15, further comprising a second artificial boundary located adjacent a portion of the downstream surface such that liquid passing between the second artificial boundary and the downstream surface applies a greater shear force on the downstream surface than liquid in an absence of the second artificial boundary.

17. The dishwasher of claim 13 wherein the rotating filter is cylindrical.

18. The dishwasher of claim 13 wherein the rotating filter includes at least one non-perforated portion and the at least one blade is mounted to the non-perforated portion.

19. The dishwasher of claim 18 wherein the non-perforated portion encircles the rotating filter and forms a strengthening rib.

20. The dishwasher of claim 13 wherein the at least one blade extends radially from the outer upstream surface of the rotating filter.

21. The dishwasher of claim 13 wherein the at least one blade is a blade having a leading edge that is tangential to the outer upstream surface of the rotating filter.

22. The dishwasher of claim 13 wherein the at least one blade includes multiple blades.

23. The dishwasher of claim 22 where the multiple blades form a single blade path.