Methods for attaining a predetermined porosity of a vascular device

• US 9,301,831 B2
• Filed: 03/14/2013
• Issued: 04/05/2016
• Est. Priority Date: 10/30/2012
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Covidien LP (Medtronic Plc)
• Inventors: Kusleika, Rich, Losordo, Mike Louis
• Primary Examiner(s): NGUYEN, TUAN VAN
• Application Number:
  US13/827,030
• Publication Number:
  US 20140121746A1
• Time in Patent Office: 1,118 Days
• Field of Search: None
• US Class Current: 1/1
• CPC Class Codes: A61F 2/07 Stent-grafts
• CPC Class Codes: A61F 2/844 folded prior to deployment
• CPC Class Codes: A61F 2/90 characterised by a net-like or mesh-like structure
• CPC Class Codes: A61F 2/958 Inflatable balloons for placing stents or stent-grafts
• CPC Class Codes: A61F 2002/823 Stents, different from stent-grafts, adapted to cover an aneurysm
• CPC Class Codes: A61F 2220/0008 Fixation appliances for connecting prostheses to the body
• CPC Class Codes: A61F 2220/005 using adhesives
• CPC Class Codes: A61F 2250/0007 for adjusting length
• CPC Class Codes: A61F 2250/0012 for adjusting elasticity, flexibility, spring rate or mechanical tension
• CPC Class Codes: A61F 2250/0018 differing in elasticity, stiffness or compressibility
• CPC Class Codes: A61F 2250/0023 differing in porosity
• CPC Class Codes: A61F 2250/0029 differing in bending or flexure capacity
• CPC Class Codes: A61F 2250/0039 differing in diameter
• CPC Class Codes: A61F 2250/0048 differing in mechanical expandability, e.g. in mechanical, self- or balloon expandability

Abstract

A method for manufacturing a vascular device that includes disposing a vascular device over an expanding member. The device includes a body having a substantially uniform porosity that is adapted to change by adjusting an axial length of the body. The method also includes adhering a portion of the body to the expanding member such that upon radial expansion of the expanding member, adherence between the body portion and the expanding member reduces a porosity of the body within the body portion more than the body porosity is reduced outside the portion.

Claims

1. A method for manufacturing a vascular device, comprising:

disposing a vascular device over an expanding member, the vascular device comprising a body having a substantially uniform porosity that is adapted to change by adjusting an axial length of the body; and

adhering a portion of the body to the expanding member such that upon radial expansion of the expanding member, adherence between the body portion and the expanding member reduces a porosity of the body within the body portion more than the expanding member reduces a porosity of the body outside the body portion by axially shortening the body portion with the expanding member.

2. The method of claim 1, wherein the adhering occurs when the expanding member is in an expanded configuration.

3. The method of claim 2, wherein the expanding member in the expanded configuration is uniformly stretched when unrestrained.

4. The method of claim 1, wherein the adhering occurs when the expanding member is in a collapsed configuration.

5. The method of claim 1, wherein the adherence between the body portion and the expanding member is configured to sever upon at least partial expansion of the expanding member.

6. The method of claim 1, wherein the adherence between the body portion and the expanding member is configured to sever when the expanding member is expanded to more than 80% the expanding member'"'"'s fully expanded configuration.

7. The method of claim 1, wherein the adherence between the body portion and the expanding member is configured to sever due to shear strain in the adherence upon expansion of the expanding member.

8. A method for manufacturing a vascular device, comprising:

aligning a region of a vascular device with an area of an expanding member, the vascular device having a substantially uniform porosity that is altered by adjustment of an axial length of the vascular device; and

adhering the region of the vascular device to the area of the expanding member such that upon radial expansion of the expanding member, adherence between the vascular device and the expanding member reduces a porosity of the region more than the adherence reduces a porosity outside the region by axially shortening the region with the expanding member.

9. The method of claim 8, wherein the adhering occurs when the expanding member is in a radially expanded configuration.

10. The method of claim 8, wherein the adhering occurs when the expanding member is in a collapsed configuration.

11. The method of claim 8, wherein the adherence between the region of the vascular device and the area of the expanding member is configured to sever upon at least partial expansion of the expanding member.

12. The method of claim 8, wherein the adherence between the region of the vascular device and the area of the expanding member is configured to sever when the expanding member is expanded to more than 80% the expanding member'"'"'s fully expanded configuration.

13. The method of claim 8, wherein the adherence between the region of the vascular device and the area of the expanding member is configured to sever due to shear strain in the adherence upon expansion of the expanding member.

14. A method for treating an aneurysm, the method comprising:

positioning a vascular device in a vessel at an ostium of the aneurysm, the vascular device comprising a body having a substantially uniform porosity that is adapted to change by adjusting an axial length of the body;

inflating an expanding member positioned within a central lumen of the body; and

reducing a porosity of the body within a body region more than a porosity of the body is reduced outside the body region as the body is radially expanded, by engaging the body with the expanding member and axially shortening the body region with the expanding member.

15. The method of claim 14, wherein the positioning comprises axially offsetting the body region from the ostium of the aneurysm prior to expanding the vascular device.

16. The method of claim 14, further comprising reducing an axial length of the expanding member by axially collapsing a corrugated tube positioned within the expanding member.

17. The method of claim 14, further comprising dissolving an adhesive that bonds a portion of the body to the expanding member.

18. The method of claim 14, further comprising expanding the body, wherein the body comprises a self-expanding braided structure or cut metal tube.

19. The method of claim 14, wherein an axial length of the expanding member in a collapsed configuration is about 200-500% longer than the axial length of the expanding member in a radially expanded configuration.

20. The method of claim 19, wherein a change in the axial length of the expanding member from the collapsed configuration to the expanded configuration is the same as a change in the axial length of the body from a body collapsed configuration to a body expanded configuration.

21. A method for treating an aneurysm, the method comprising:

positioning a vascular device in a vessel at an ostium of the aneurysm, the vascular device having a porosity that is altered by adjustment of an axial length of the vascular device;

expanding an expanding member positioned within a lumen of the vascular device; and

reducing a porosity of the vascular device within a region more than a porosity of the vascular device is reduced outside the region by axially shortening the region with the expanding member.

22. The method of claim 21, wherein the positioning comprises axially offsetting the region from the ostium of the aneurysm prior to expanding the expanding member.

23. The method of claim 21, further comprising reducing an axial length of the expanding member by axially collapsing a corrugated tube positioned within the expanding member.

24. The method of claim 21, further comprising dissolving an adhesive that bonds a portion of the vascular device to a portion of the expanding member.

25. The method of claim 21, wherein an axial length of the expanding member in a collapsed configuration is about 200-500% longer than the axial length of the expanding member in an expanded configuration.

26. The method of claim 25, wherein a change in the axial length of the expanding member from the collapsed configuration to the expanded configuration is the same as a change in the axial length of the vascular device from a device collapsed configuration to a device expanded configuration.