Negative pressure wound therapy dressing

• US 9,302,034 B2
• Filed: 03/28/2012
• Issued: 04/05/2016
• Est. Priority Date: 04/04/2011
• Status: Active Grant

• Current Assignee: Tyco Health Group LP
• Original Assignee: Smith & Nephew Incorporated (Smith & Nephew PLC)
• Inventors: Corley, Kevin
• Primary Examiner(s): Marcetich, Adam
• Assistant Examiner(s): Townsend, Guy K
• Application Number:
  US14/110,120
• Publication Number:
  US 20140094761A1
• Time in Patent Office: 1,469 Days
• Field of Search: 604/319
• US Class Current: 1/1
• CPC Class Codes: A61F 13/0203 with fluid retention members
• CPC Class Codes: A61F 13/05 specially adapted for use with sub-pressure or over-pressure therapy, wound drainage or wound irrigation, e.g. for use with negative-pressure wound therapy [NPWT]
• CPC Class Codes: A61F 13/36 Surgical swabs, e.g. for absorbency or packing body cavities during surgery A61F13/38 takes precedence
• CPC Class Codes: A61F 2013/00174 possibility of applying pressure
• CPC Class Codes: A61F 2013/00357 implanted wound fillings or covers membranes for covering bone defects A61F2/2846
• CPC Class Codes: A61F 2013/0074 containing foams
• CPC Class Codes: A61M 1/882 Draining devices provided with means for releasing antimicrobial or gelation agents in the drained fluid
• CPC Class Codes: A61M 1/912 Connectors between dressing and drainage tube
• CPC Class Codes: A61M 1/915 Constructional details of the pressure distribution manifold

Abstract

A wound dressing suitable for use in negative pressure wound therapy system includes a cover layer adapted to establish a reservoir over a wound in which a negative pressure may be maintained. The cover layer includes an opening therein through which atmospheric gasses and wound exudates may pass through the cover layer. A vacuum port is affixed to the cover layer, and establishes a substantially fluid tight seal about the opening in the cover layer. The vacuum port includes a hollow interior in fluid communication with the opening in the cover layer and a connector to facilitate connection to a vacuum source. A packing member is affixed to the cover layer, to provide a wound dressing that may be applied in a single step process. The packing member is adapted to fill the wound and support the cover layer when a negative pressure is applied to the reservoir.

Claims

1. A wound treatment apparatus, comprising:

a cover layer adapted to establish a reservoir over a wound in which a negative pressure may be maintained, the cover layer including an opening therein through which atmospheric gasses and wound exudates may pass through the cover layer;

a vacuum port affixed to the cover layer to establish a substantially fluid tight seal about the opening in the cover layer, the vacuum port including a hollow interior in fluid communication with the opening in the cover layer, and a connector to facilitate connection to a vacuum source; and

a packing member adapted to fill the wound and to support the cover layer when a negative pressure is applied to the reservoir, the packing member comprising a plurality of rows of parallel discrete elongated fingers, the discrete elongated fingers extending distally from a distal side of the cover layer, wherein each elongated finger comprises a continuous strip of open-celled foam with no inner conduit, and wherein the plurality of discrete elongated fingers are separated from one another by a plurality of gaps.

2. The wound treatment apparatus according to claim 1, further comprising a vacuum source.

3. The wound treatment apparatus according to claim 1, wherein the discrete elongated fingers are encapsulated by shells.

4. The wound treatment apparatus according to claim 1, wherein the packing member includes a supporting media affixed to the cover layer, the supporting media defining a plurality of apertures therein through which a proximal end of the elongated fingers are interlaced.

5. The wound treatment apparatus according to claim 4, wherein the supporting media is constructed as a generally planar polymeric mesh.

6. The wound treatment apparatus according to claim 4, wherein the supporting media defines a flange of the vacuum port.

16. The wound treatment apparatus of claim 1, wherein the packing member comprises a foam continuous portion, the plurality of rows of parallel discrete elongated fingers extending distally from the continuous portion.

7. A wound treatment apparatus, comprising:

a cover layer adapted to establish a reservoir over a wound in which a negative pressure may be maintained, the cover layer including an opening therein through which atmospheric gasses and wound exudates may pass through the cover layer;

a vacuum port affixed to the cover layer to establish a substantially fluid tight seal about the opening in the cover layer, the vacuum port including a hollow interior in fluid communication with the opening in the cover layer and a connector to facilitate connection to a vacuum source; and

a packing member, the packing member including a plurality of rows of parallel discrete elongated fingers comprising an open-celled foam, the discrete elongated fingers configured to extend distally from the distal side of the cover layer and a plurality of rows of parallel discrete shells comprising a polymeric material, wherein the plurality of discrete elongated fingers are configured to be inserted within the plurality of discrete shells, and wherein the plurality of discrete shells are more rigid than the plurality of discrete elongated fingers.

8. The wound treatment apparatus according to claim 7, further comprising a vacuum source.

9. The wound treatment apparatus according to claim 7, wherein the cover layer includes an adhesive coating on the distal side thereof, and wherein an adhesive bond is established between the cover layer and the packing member by the adhesive coating.

10. The wound treatment apparatus according to claim 7, further comprising a release sheet affixed to the cover layer by the adhesive coating on the distal side of the cover layer such that the packing member is interposed between the release sheet and the cover layer.

11. The wound treatment apparatus according to claim 7, wherein the packing member comprises a polymeric foam material cut such that each of the elongated fingers extends from a continuous portion of the foam material.

12. The wound treatment apparatus according to claim 7, wherein the elongated fingers are constructed of a tow of continuous filaments.

13. The wound treatment apparatus according to claim 7, wherein the elongated fingers are constructed of strips of at least one of the group consisting of gauze, woven fabrics and non-woven absorbent materials.

14. The wound treatment apparatus according to claim 7, wherein the packing member includes a cellulose solution adapted to maintain the packing member in a relatively rigid condition prior to installation of the wound dressing, and a relatively pliable condition when the packing member is in contact with a wound.

15. The wound treatment apparatus according to claim 14, wherein the cellulose solution is arranged on an outer surface of the elongated fingers to substantially encapsulate the elongated fingers.

17. A wound treatment apparatus, comprising:

a cover layer adapted to establish a reservoir over a wound in which a negative pressure may be maintained, the cover layer including an opening therein through which atmospheric gasses and wound exudates may pass through the cover layer;

an apertured member comprising apertures that extend from a top to a bottom of the apertured member;

a packing member adapted to fill the wound and to support the cover layer, the packing member comprising a plurality of parallel discrete elongated fingers, the discrete elongated fingers extending distally toward the wound, wherein the elongated fingers comprise an open-celled foam, and wherein the plurality of discrete elongated fingers are separated from one another by a plurality of gaps; and

wherein the discrete elongated fingers extend into the apertures.

18. The wound treatment apparatus of claim 17, further comprising a foam member connecting elongated fingers, the foam member resting atop the apertured member.