Videometric systems and methods for offshore and oil-well drilling

• US 9,303,473 B2
• Filed: 04/28/2011
• Issued: 04/05/2016
• Est. Priority Date: 04/29/2010
• Status: Active Grant

• Current Assignee: National Oilwell Varco LP (NOV, Inc.)
• Original Assignee: National Oilwell Varco LP (NOV, Inc.)
• Inventors: Austefjord, Arne, Nessjoen, Pal Jacob
• Primary Examiner(s): Koziol, Stephen R
• Assistant Examiner(s): Conner, Sean
• Application Number:
  US13/695,208
• Publication Number:
  US 20130120577A1
• Time in Patent Office: 1,804 Days
• US Class Current: 1/1
• CPC Class Codes: B66C 13/02 Devices for facilitating retrieval of floating objects, e.g. for recovering crafts from water handling live-boats B63B; salvaging, or hauling-out on slipways, waterborne vessels B63C; winding mechanism controls B66D1/52
• CPC Class Codes: B66C 13/085 electrical
• CPC Class Codes: B66C 13/46 Position indicators for suspended loads or for crane elements
• CPC Class Codes: B66C 23/16 with jibs supported by columns, e.g. towers having their lower end mounted for slewing movements
• CPC Class Codes: E21B 19/165 Control or monitoring arrangements therefor
• CPC Class Codes: H04N 7/18 Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
• CPC Class Codes: H04N 7/181 for receiving images from a plurality of remote sources

Abstract

A crane control system for determining a suitable real-time operating regime for a crane arranged to lift cargo from a marine vessel, the system includes an imaging means associated with the crane, a processing means, and a memory means. The imaging means is arranged to capture images of the vessel when it is located generally below the crane and within the operational range of the crane. The processing means is operable to calculate from the captured images movement parameters characterizing the movement of the vessel relative to the crane. The memory contains performance data representative of the performance characteristics of the crane and cargo data representative of the weight of individual items of said cargo. The processing means is further configured to compare the calculated movement parameters to the performance data and the cargo data and to determine from said comparison a safe operating regime for the crane.

Claims

1. A crane control system for determining a suitable real-time operating regime for a crane arranged to lift cargo from a marine vessel, the system comprising:

an imaging means associated with the crane, wherein said imaging means is arranged to capture images of the vessel when it is located generally below the crane and within the operational range of the crane;

processing means operable to calculate from said captured images movement parameters characterising the movement of the vessel relative to the crane; and

memory means, wherein said memory contains performance data representative of the performance characteristics of the crane and cargo data representative of the weight of individual items of said cargo, wherein said performance data comprises a relationship between a maximum load of the crane and a sea state;

wherein the processing means is further configured to;

compare the calculated movement parameters to the performance data and the cargo data and to determine from said comparison a safe operating regime for the crane;

provide a display of a cargo deck of the vessel comprising a graphical overlay that divides the cargo deck into sectors;

identify, based on the determined safe operating regime, one of the sectors from which it is safe to lift cargo; and

highlight, on the display, the one of the sectors from which it is safe to lift cargo.

2. The system of claim 1, wherein said processing means is configured to determine from said comparison safe regions of the vessel from which to lift cargo.

3. The system of claim 1, wherein said movement parameters comprise one or more of:

position of the vessel relative to the crane;

speed of movement of the vessel (in one or more of;

pitch, roll, and heave); and

acceleration of the vessel.

4. The system of claim 1, wherein said performance data comprises a load chart pertaining to the crane.

5. The system of claim 1, wherein said imaging means is provided in the form of a video camera mounted to the crane.

6. The system of claim 1 further comprising a display operable by said processing means to provide a visual display to an operator of the crane of a safe region of the vessel from which to lift cargo.

7. The system of claim 1, wherein said cargo data further comprises data representative of the weight and/or size of individual items of said cargo;

and said processing means is operable to identify from said captured images indicia provided on one or more individual items of said cargo and to relate said indicia to said cargo data so as to determine automatically the weight, size, or weight and size of each of said items of said cargo.

8. A method of operating a crane arranged to lift cargo from a marine vessel, the method comprising:

capturing video images of the vessel when it is located generally below the crane and within the operational range of the crane;

processing said images, via a processing means, to calculate movement parameters characterising the movement of the vessel relative to the crane,

comparing, via the processing means, the calculated movement parameters to performance data representative of the performance characteristics of the crane and cargo data representative of the weight of individual items of said cargo, wherein said performance data comprises a relationship between a maximum load of the crane and a sea state;

determining from said comparison a safe operating regime for the crane;

providing a display of a cargo deck of the vessel comprising a graphical overlay that divides the cargo deck into sectors;

identifying, based on the determined safe operating regime, one of the sectors from which it is safe to lift cargo; and

highlighting, on the display, the one of the sectors from which it is safe to lift cargo.

9. The method of claim 8, further comprising determining from said comparison safe regions of the vessel from which to lift cargo.

10. The method of claim 8 wherein said movement parameters include one or more of:

position of the vessel relative to the crane;

speed of movement of the vessel (in one or more of;

pitch, roll, and heave); and

acceleration of the vessel.

11. The method of claim 8, wherein said performance data comprises a load chart pertaining to the crane.

12. The method of claim 8 further comprising displaying on a display operable by said processing means a visual representation of a safe region of the vessel from which to lift cargo.

13. The method of claim 8, wherein said cargo data further comprises data representative of the weight, size, or weight and size of individual items of said cargo;

and the method further comprises;

identifying from said captured images indicia provided on one or more individual items of said cargo; and

relating said indicia to said cargo data so as to determine automatically the weight and/or size of each of said items of said cargo.

14. An apparatus, comprising:

a plurality of cameras mounted on a crane and disposed to capture images of a deck of a marine vessel below the crane; and

a processor coupled to the cameras, the processor configured to;

characterize movement of the vessel relative to the crane based on the captured images, the apparatus further comprising;

storage coupled to the processor, the storage containing performance data representative of the performance characteristics of the crane and cargo data representative of the weight of individual items of the cargo, wherein said performance data comprises a relationship between a maximum load of the crane and a sea state; and

a display;

wherein the processor is configured to;

provide an image of the deck on the display, the image comprising a graphical overlay that divides the deck into sectors;

identify, by comparing the characterized movement of the vessel to the performance data and the cargo data, one of the sectors relative to which cargo movement via the crane is deemed safe; and

highlight, on the display, the one of the sectors.

15. The apparatus of claim 14, wherein the cameras are vertically fixed, and mounted for horizontal rotation with the crane.

16. The apparatus of claim 14, further comprising an additional camera mounted to a platform on which the crane is mounted and coupled to the processor, the additional camera disposed to capture images of a deck of a marine vessel below the crane.

17. The apparatus of claim 14, further comprising a display;

wherein the processor is configured to;

provide an image of the deck on the display; and

highlight a portion of the image corresponding to the region of the deck relative to which cargo movement via the crane is deemed safe.

18. The apparatus of claim 14, wherein the processor is configured to:

identify and track, based on the captured images, an item of cargo disposed on the deck;

determine at least one of size and weight of the item of cargo; and

identify, based on the determined size and weight, the region of the deck relative to which cargo movement via the crane is deemed safe.

19. The apparatus of claim 14, wherein the processor is configured to automatically position a free end of a boom of the crane above the region of the deck relative to which cargo movement via the crane is deemed safe.