Non-electronic air chamber pressure sensor

• US 9,304,054 B2
• Filed: 03/15/2013
• Issued: 04/05/2016
• Est. Priority Date: 03/15/2013
• Status: Active Grant

• Current Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Original Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Inventors: Ringgenberg, Paul David
• Primary Examiner(s): GAY, JENNIFER HAWKINS
• Application Number:
  US14/349,635
• Publication Number:
  US 20160003701A1
• Time in Patent Office: 1,117 Days
• Field of Search: 737/28, 137/312, 137/551, 137/557
• US Class Current: 1/1
• CPC Class Codes: E21B 2200/04 Ball valves
• CPC Class Codes: E21B 2200/06 Sleeve valves
• CPC Class Codes: E21B 34/063 Valve or closure with destructible element, e.g. frangible disc E21B34/103 takes precedence
• CPC Class Codes: E21B 34/08 responsive to flow or pressure of the fluid obtained E21B34/10 takes precedence
• CPC Class Codes: E21B 34/14 operated by movement of tools, e.g. sleeve valves operated by pistons or wire line tools E21B34/066 takes precedence
• CPC Class Codes: E21B 47/06 Measuring temperature or pressure
• CPC Class Codes: G01B 7/14 for measuring distance or clearance between spaced objects or spaced apertures G01B7/30 takes precedence
• CPC Class Codes: G01L 9/0033 Transmitting or indicating the displacement of bellows by electric, electromechanical, magnetic, or electromagnetic means G01L9/0008 takes precedence
• CPC Class Codes: G01M 3/02 by using fluid or vacuum

Abstract

An apparatus for use in a wellbore having a housing having at least one chamber capable of receiving a fluid, a sealed annular volume, and a non-electronic pressure sensor disposed in the sealed annular volume. The non-electronic sensor includes a sealed, compressible container. Positioned within the sealed, compressible container are first and second magnets that are separated by a first distance when a fluid within the sealed annular volume is at a first pressure. When the fluid in the sealed annular volume is at a second pressure, the first and second magnets are separated by a second distance.

Claims

1. A valve for use in a wellbore, the valve comprising:

a housing configured to form a central passage;

a first valve member positionable in an open or closed position to allow or prevent flow through the central passage;

a second valve member positionable in an open or closed position to allow or prevent fluid communication between the central passage and an annulus positioned between the valve and the wellbore;

an actuation assembly connected to the first valve member and the second valve member, the actuation assembly movable between a first position and a second position to selectively position each of the first valve member and the second valve member;

a sealed annular volume formed between the second valve member and the housing; and

a pressure sensor disposed in the sealed annular volume, the pressure sensor comprising;

a sealed, compressible container, and

a first magnet and a second magnet positioned within the sealed, compressible container, the first and second magnets separated by a first distance when a fluid within the sealed annular volume is at a first pressure,

wherein the first and second magnets are separated by a second distance when the fluid in the sealed annular volume is at a second pressure; and

a sensing unit positioned on the exterior of the valve housing adjacent to the pressure sensor to determine whether the second distance between the first and second magnets at the second pressure is different from the first distance at the first pressure.

2. The valve of claim 1, wherein the second pressure is greater than the first pressure and the second distance is less than the first distance.

3. The valve of claim 1, wherein:

responsive to the actuation assembly being in the first position, the first valve member is in the closed position and the second valve member is in the open position; and

responsive to the actuation assembly being in the second position, the first valve member is in the open position and the second valve member is in the closed position.

4. The valve of claim 1, wherein:

responsive to the actuation assembly being in the first position, the first valve member is in the open position, and the second valve member is in the closed position; and

responsive to the actuation assembly being in the second position, the first valve member is in the closed position and the second valve member is in the open position.

5. The valve of claim 1, wherein the actuation assembly is in the first position when the valve is initially deployed in the wellbore.

6. The valve of claim 1, wherein the first valve member is a ball valve member positioned within the housing and rotatable between the open and closed positions.

7. The valve of claim 1, wherein the second valve member is a valve sleeve slidably positioned within the housing, the valve sleeve having a sleeve port that aligns with a housing port in the housing when the valve sleeve is in the open position, the sleeve port and the housing port being misaligned when the valve sleeve is in the closed position.

8. The valve of claim 1, wherein the first and second magnets are orientated such that a magnetic force between the first and second magnets pushes the first and second magnets apart.

9. The valve of claim 1, wherein the actuation assembly further comprises:

an actuation arm operably associated with the first valve member to position the first valve member in the open position or the closed position;

a spring ring operably associated with the second valve member; and

a mandrel disposed between the actuation arm and the spring ring, an upper portion of the mandrel attached to the actuation arm and a lower portion of the mandrel attached to the spring ring;

wherein the second valve member is slidably disposed within the housing and connected to the actuation assembly for mutual, axial sliding movement within the housing, the second valve member having a valve member port there through configured to be aligned with a housing port disposed through the housing when the second valve member is in the open position, the second valve member port and the housing port being misaligned when the second valve member is in the closed position.

10. The valve of claim 1, further comprising:

an rupture port disposed in the housing and capable of providing fluid communication between the annulus and a second annular volume between the housing and the actuation assembly;

a rupture disk disposed in the rupture port to prevent fluid communication through the rupture port until the rupture disk is ruptured; and

a seal positioned between the first annular volume and the second annular volume to prevent fluid communication between the first annular volume and the second annular volume.

11. The valve of claim 10, wherein prior to deployment of the valve in the wellbore, the seal may be tested by increasing a pressure of fluid in the second annular volume, and determining by monitoring of a distance between the first and second magnets whether the pressure of the fluid in the first annular volume increases.

12. The valve of claim 1, further comprising a bumper disposed in the sealed annular volume, wherein the pressure sensor is disposed within a groove of the bumper.

13. An apparatus for use in a wellbore, the apparatus comprising:

a housing having at least one chamber capable of receiving a fluid;

a sealed annular volume; and

a pressure sensor disposed in the sealed annular volume,

the sensor comprising;

a sealed, compressible container, and

a first magnet and a second magnet positioned within the sealed, compressible container, the first and second magnets separated by a first distance when a fluid within the sealed annular volume is at a first pressure,

wherein the first and second magnets are separated by a second distance when the fluid in the sealed annular volume is at a second pressure; and

a sensing unit positioned on the exterior of the valve housing adjacent to the pressure sensor to determine whether the second distance between the first and second magnets at the second pressure is different from the first distance at the first pressure.

14. The apparatus of claim 13, wherein the sensing unit is positionable by a user outside of the housing to determine a distance between the first and second magnets.

15. The apparatus of claim 14, wherein the sensing unit is a Gauss meter.

16. The apparatus of claim 14, wherein the sensing unit and the pressure sensor are used to determine whether the chamber is fluidly sealed.

17. The apparatus of claim 13 further comprising:

a second chamber positioned within the housing; and

a seal positioned between the first chamber and the second chamber to fluidly isolate the first chamber from the second chamber.

18. The apparatus of claim 17, wherein the sensing unit is positionable outside of the first chamber as a pressure of a fluid within the second chamber is changed to determine if a distance between the magnets changes, thereby indicating a lack of integrity of the seal.

19. The apparatus of claim 13, wherein the first and second magnets are orientated such that a magnetic force between the first and second magnets pushes the first and second magnets apart.

20. A method of determining whether a seal has failed between a first chamber and a second chamber in a downhole apparatus, the first chamber having disposed therein a sealed, compressible container, the container having first and second magnets disposed therein, the first and second magnets being separated by a first distance when a fluid within the sealed, compressible container is at a first pressure, the method comprising:

changing a pressure of fluid within the second chamber;

determining a measured distance between the magnets; and

comparing the measured distance to the first distance.

21. The method of claim 20 further comprising:

determining that the seal has failed if the measured distance is different than the first distance.

22. The method of claim 20, wherein changing the pressure further comprises increasing the pressure.

23. The method of claim 20, wherein determining the measured distance is performed prior to delivering the downhole apparatus into a wellbore.

24. A method for determining whether a chamber in a downhole apparatus is sealed, the chamber having disposed therein a sealed, compressible container, the container having first and second magnets disposed therein, the first and second magnets being separated by a first distance when a fluid within the sealed, compressible container is at a first pressure, the method comprising:

prior to delivering the downhole apparatus into a wellbore, determining a measured distance between the magnets; and

comparing the measured distance to the first distance.

25. The method of claim 24 further comprising:

determining that the chamber is no longer sealed if the measured distance is different than the first distance.