Osseointegrated mount for prosthetic limb and peripheral nerve interface

• US 9,308,103 B1
• Filed: 08/20/2014
• Issued: 04/12/2016
• Est. Priority Date: 08/20/2013
• Status: Active Grant

• Current Assignee: David J. Warren, David T. Kluger, Gregory A. Clark, Kent N. Bachus
• Original Assignee: David J. Warren, David T. Kluger, Gregory A. Clark, Kent N. Bachus
• Inventors: Warren, David J., Bachus, Kent N., Kluger, David T., Clark, Gregory A.
• Primary Examiner(s): Snow, Bruce E
• Application Number:
  US14/464,069
• Time in Patent Office: 601 Days
• US Class Current: 1/1
• CPC Class Codes: A61F 2/54 Artificial arms or hands or parts thereof
• CPC Class Codes: A61F 2/60 Artificial legs or feet or parts thereof
• CPC Class Codes: A61F 2/70 electrical
• CPC Class Codes: A61F 2/72 Bioelectric control, e.g. myoelectric
• CPC Class Codes: A61F 2/78 Means for protecting prostheses or for attaching them to the body, e.g. bandages, harnesses, straps, or stockings for the limb stump
• CPC Class Codes: A61F 2/80 Sockets, e.g. of suction type
• CPC Class Codes: A61F 2002/7887 for connecting limb exoprostheses to the stump bone

Abstract

The invention includes an osseointegrated mount and electrical connector, suitable for providing neural control and sensory feedback for an advanced prosthetic limb. The device provides a channel in which a lead wire from the peripheral nerve interface can travel from the electrical connector down the side of the device or within the device to limit potential sites of infection to a single transcutaneous breach. The channel allows for a silicone barrier to be installed between the internal and external components.

Claims

1. A mount for a prosthetic device comprising:

an endoprosthesis component;

the endoprosthesis component configured to be osseointegratable;

the endoprosthesis component having a borehole therethrough;

a channel in the endoprosthesis component extending at least along a portion of the length of the endoprosthesis component;

a connector mount having a longitudinal borehole therethrough;

the connector mount having a surface and a channel extending longitudinally along the surface of the connector mount alignable with the endoprosthesis component channel;

a cover component complimentary in shape to a portion of the connector mount and connectable thereto, wherein when connected to the connector mount a space between the cover component and the connector mount exists to accommodate one or more wires;

the channel in the surface of the connector mount configured to accommodate a barrier;

a pylon having a longitudinal borehole therethrough;

the pylon having an outer diameter smaller than the boreholes in the connector mount and the endoprosthesis component;

a bolt having threads on at least a portion;

the bolt sized to fit through the boreholes in the pylon and connector mount;

wherein the bolt is threadedly engageable in the borehole of the endoprosthesis component.

2. The mount for a prosthetic device of claim 1 wherein the endoprosthesis component comprises:

a first conical collar section having a base and a second conical section having a base, the bases of which abut one another, and the longitudinal center lines of the first and second conical sections in line with one another.

3. The mount for a prosthetic device of claim 1 wherein the channel has a hook-shaped cross-sectional profile.

4. The mount for a prosthetic device of claim 1 wherein the connector mount comprises:

a first connector mount section;

a second connector mount section having an outer diameter substantially the same as the outer diameter of the of the first connector mount section; and

wherein the channel extends longitudinally along the surface of the fist and second connector mount sections.

5. The mount for a prosthetic device of claim 4 wherein the cover component is configured to cover the channel in the first connector mount section.

6. The mount for a prosthetic device of claim 4 comprising:

a flange extending longitudinally along a channel edge of the second connector mount section.

7. The mount for a prosthetic device of claim 4 wherein the first connector mount section and the second connector mount section are cylindrical and the first and second connector mounts have diameters that are substantially the same and the diameter of the first connector mount section is substantially the same as the diameter of an end surface of the endoprosthesis component.

8. The mount for a prosthetic device of claim 1 wherein the connector mount has a flange extending longitudinally along at least a portion of the channel edge.

9. A method of attaching a prosthetic device to a residual limb comprising:

providing a mount for a prosthetic device according to claim 1;

implanting the endoprosthesis component and cover;

suturing the skin and soft tissues closed;

allowing a post operative period during which the device osseointegrates;

reopening the skin around the endoprosthesis component;

removing the cavity cover;

mounting a peripheral nerve interface assembly and the pylon to the endoprosthesis component; and

screwing the bolt into the endoprosthesis component to secure the connector mount and pylon to the endoprosthesis component thereby creating a mechanically coupled peripheral nerve interface and percutaneous osseointegrated prosthetic device.

10. A mount for a prosthetic device comprising:

an endoprosthesis component having a first conical collar section having a base and a second conical section having a base, the bases of which abut one another, and the longitudinal center lines of the first and second conical sections in line with one another;

the endoprosthesis component configured to be osseointegratable;

the endoprosthesis component having a borehole therethrough;

the first conical section having a surface;

a channel in the first conical section surface extending from the base to an apex, the channel having a hook-shaped cross-sectional profile;

a first cylindrical connector mount section having an outer diameter substantially the same as the first conical section apex outer diameter and having a longitudinal borehole there through;

a channel extending longitudinally along the surface of the first cylindrical connector mount section;

a cover component complimentary in shape to a portion of the first cylindrical connection mount section surface and configured to cover the first cylindrical connector mount section channel;

the cover having at least one flange complimentary in shape to an indentation in the first cylindrical connector mount section;

a second cylindrical connector mount section having an outer diameter substantially the same as the outer diameter of the of the first cylindrical connector mount section;

a channel extending longitudinally along the surface of the second cylindrical connector mount section;

a barrier disposed in the channel in the surfaces of the first and second connector mounts;

a flange extending longitudinally along a channel edge of the second cylindrical connector mount section;

a pylon having a shaft and a head and a longitudinal borehole therethrough;

the pylon having an outer diameter smaller than the boreholes in the first and second cylindrical connector mount sections and the endoprosthesis component;

a bolt having a shaft, the shaft having threads on at least a portion;

the bolt sized to fit through the boreholes in the pylon, and first and second cylindrical connector mount sections; and

the bolt threadedly engageable in the borehole of the endoprosthesis component.