Field device with self-testing of a piezoelectric transducer

• US 9,310,412 B2
• Filed: 05/28/2012
• Issued: 04/12/2016
• Est. Priority Date: 01/20/2012
• Status: Active Grant

• Current Assignee: Rosemount Incorporated (Emerson Electric Company)
• Original Assignee: Rosemount Incorporated (Emerson Electric Company)
• Inventors: Arunachalam, Jawahar, Kasturi, Udayashankar Bangalore
• Primary Examiner(s): Nguyen, Tung X
• Assistant Examiner(s): Ferdous, Zannatul
• Application Number:
  US14/112,815
• Publication Number:
  US 20140320154A1
• Time in Patent Office: 1,415 Days
• Field of Search: 324/750.3, 324/658, 324/686, 324/382, 324/519
• US Class Current: 1/1
• CPC Class Codes: G01D 3/08 with provision for safeguarding the apparatus, e.g. against abnormal operation, against breakdown
• CPC Class Codes: G01L 27/007 Malfunction diagnosis, i.e. diagnosing a sensor defect
• CPC Class Codes: G01R 31/58 Testing of lines, cables or conductors testing of electric windings G01R31/72

Abstract

An industrial process field device having a piezoelectric transducer performs self-testing of the condition of the piezoelectric transducer during a self-test mode. A charging current is supplied to the piezoelectric transducer, and voltage on the piezoelectric transducer as a result of the charging current is monitored. A diagnostic test result indicating condition of the piezoelectric transducer is produced based on the magnitude of the voltage.

Claims

1. A field device comprising:

a piezoelectric transducer having a first terminal and a second terminal;

normal mode circuitry for operating the piezoelectric transducer during a normal operation mode; and

self-test circuitry for supplying a charging current to the piezoelectric transducer during a diagnostic self-test mode and providing a test signal as a function of voltage on the piezoelectric transducer as a result of the charging current, wherein the self-test circuitry includes;

a resistor for supplying the charging current through the resistor to the first terminal of the piezoelectric transducer; and

switching circuitry for disconnecting the normal mode circuitry, for connecting the resistor to the first terminal of the piezoelectric transducer, and for connecting the second terminal to ground during the diagnostic self-test mode,

wherein, during the diagnostic self-test mode, the self-test circuitry samples the voltage on piezoelectric transducer within a predetermined time period after the charging current is supplied to the piezoelectric transducer,

wherein, if the voltage on the piezoelectric transducer exhibits a RC charging curve representative of a normal capacitance indicated by the sampled voltage being between a first threshold value and a second threshold value, then the self-test circuitry provides a test signal that indicates a normal condition.

2. The field device of claim 1, wherein the self-test circuitry includes:

an analog-to-digital converter that is connected by the switching circuitry during the diagnostic self-test mode to produce a digital output as a function of voltage on the piezoelectric transducer.

3. The field device of claim 2, wherein the self-test circuitry includes:

a microcontroller that provides switch control signals to the switching circuitry and provides the test signal based upon the digital output of the analog-to-digital converter.

4. The field device of claim 3, wherein the charging current supplies a voltage to the resistor during the diagnostic self-test mode.

5. The field device of claim 3, wherein the piezoelectric transducer comprises a piezoelectric sensor, and the normal mode circuitry derives a sensor signal from the piezoelectric sensor.

6. The field device of claim 5, wherein the switching circuitry connects the normal mode circuitry to the analog-to-digital converter during the normal operation mode.

7. The field device of claim 6, wherein the analog-to-digital converter produces a digital output during the normal operation mode that is a function of the sensor signal.

8. The field device of claim 1, wherein the self-test circuitry provides a test signal that indicates a failed condition if the voltage on the piezoelectric transducer is less than the first threshold value.

9. The field device of claim 1, wherein the self-test circuitry provides a test signal that indicates a failed condition if the voltage or the piezoelectric transducer is greater than the second threshold value.

10. A method for testing condition of a piezoelectric transducer in a field device, the method comprising:

disconnecting normal mode circuitry from the piezoelectric transducer during a test period;

supplying a charging current through a resistor to a first terminal of the piezoelectric transducer during the test period;

connecting a second terminal of the piezoelectric transducer to ground during the test period;

monitoring a voltage on the piezoelectric transducer as a result of the charging current during the test period; and

producing a diagnostic test result indicative of condition of the piezoelectric transducer based upon magnitude of the voltage,

wherein the produced diagnostic test result indicates a normal condition, if the monitored voltage on the piezoelectric transducer exhibits a RC charging curve representative of a normal capacitance indicated by the monitored voltage being between a first threshold value and a second threshold value.

11. The method of claim 10, wherein the diagnostic test result indicates a failed condition of the piezoelectric transducer if the voltage is less than the first threshold value.

12. The method of claim 10, wherein the diagnostic test result indicates a failed condition of the piezoelectric transducer if the voltage is greater than the second threshold value.

13. The method of claim 10, wherein the piezoelectric transducer is a sensor for sensing a process variable during a normal operation mode.