Optical waveguides

• US 9,310,566 B2
• Filed: 03/18/2013
• Issued: 04/12/2016
• Est. Priority Date: 03/27/2012
• Status: Active Grant

• Current Assignee: Snap, Inc.
• Original Assignee: BAE Systems Plc
• Inventors: Valera, Mohmed Salim, Simmonds, Michael David
• Primary Examiner(s): KIM, ELLEN E
• Application Number:
  US14/398,858
• Publication Number:
  US 20150086163A1
• Time in Patent Office: 1,121 Days
• Field of Search: 385/7, 385/12, 385/31, 385 39- 41, 427/163.2
• US Class Current: 1/1
• CPC Class Codes: G02B 6/0035 provided on the surface of the light guide or in the bulk of it
• CPC Class Codes: G02B 6/0065 Manufacturing aspects; Material aspects
• CPC Class Codes: G02B 6/34 utilising prism or grating G02B6/293 takes precedence

Abstract

An optical waveguide (2) arranged to transmit light under total internal reflection has a first diffractive grating region (8) arranged to receive light and diffract the received light along the optical waveguide (2), an intermediate diffraction grating (10) optically coupled to the first diffractive grating region (8) arranged to expand received light in a first dimension and a second diffractive grating region (9) optically coupled to the intermediate diffraction grating (10) arranged to expand light in a second dimension, orthogonal to the first dimension and to output the light expanded in the first and second dimensions from the optical waveguide (2) by diffraction. The first and second diffractive grating regions (8,9) are fabricated as a common grating whereas the second grating is fabricated above the common grating in an area where the common grating is erased by a coating.

Claims

1. An optical waveguide including:

an optical substrate arranged to transmit light under total internal reflection;

a first diffractive grating region associated with the optical substrate and arranged to receive light and to diffract the received light along the optical waveguide;

an intermediate diffraction grating associated with the optical waveguide and optically coupled to the optical substrate and to the first diffractive grating region, arranged to receive light diffracted from the first diffractive grating region and to expand the received light in a first dimension by diffraction; and

,

a second diffractive grating region associated with the optical substrate and optically coupled to the intermediate diffraction grating, arranged to receive light expanded in the first dimension by the intermediate diffraction grating, to expand the received light in a second dimension orthogonal to the first dimension by diffraction and to output the light expanded in the first and second dimensions from the optical waveguide by diffraction,

wherein the first diffractive grating region and the second diffractive grating region are diffractive regions of a common grating and the common grating and the intermediate diffraction grating are separate integers.

2. The optical waveguide according to claim 1, in which the common grating includes a substantially non-diffractive grating region comprising parts of the common grating processed to substantially suppress diffraction thereby.

3. The optical waveguide according to claim 2, in which the substantially non-diffractive grating region has an optically transmissive coating which substantially suppresses diffraction by the parts of the common grating coated thereby.

4. The optical waveguide according to claim 3, in which the optically transmissive coating has a refractive index which substantially matches the refractive index of the optical substrate.

5. The optical waveguide according to claim 1, in which the second diffractive grating region has an optical coating having a refractive index which differs from the refractive index of the optical substrate.

6. The optical waveguide according to claim 1, in which the first diffractive grating region has an optical coating having a refractive index which differs from the refractive index of the optical substrate.

7. The optical waveguide according to claim 5, in which the optical coating of the second diffractive grating region is over-coated by said optically transmissive coating.

8. The optical waveguide according to claim 6, in which the optical coating of the first diffractive grating region is over-coated by said optically transmissive coating.

9. The optical waveguide according to claim 7, comprising a laminate of layers of optically transmissive material within which some or all of the common grating is contained, wherein one of the layers of optically transmissive material bears the common grating.

10. The optical waveguide according to claim 3, in which the external surface of the optically transmissive coating is substantially coplanar with an opposite surface of the optical waveguide.

11. The optical waveguide according to claim 3, in which the intermediate diffraction grating and parts of the common grating coated by the optically transmissive coating overlap.

12. The optical waveguide according to claim 1, in which the intermediate diffraction grating is a surface relief grating formed in a surface of the optical waveguide.

13. The optical waveguide according to claim 1, in which the first diffractive grating region and the second diffractive grating region are each a relief grating.

14. The optical waveguide according to claim 12, in which the common grating comprises a blazed grating structure and the intermediate diffraction grating comprises a square-wave grating structure.

15. The optical waveguide according to claim 1, in which the second diffractive grating region and the first diffractive grating region share a substantially identical grating structure.

16. The optical waveguide according to claim 1, in which the optical waveguide is a planar waveguide and the first and second dimensions are dimensions in the plane of the planar waveguide.

17. A display device including the optical waveguide of claim 1.

18. A method of manufacturing an optical waveguide including:

forming a common grating in an optical substrate;

applying a process to the common grating to define a first diffractive grating region and a second diffractive grating region which are diffractive regions of the common grating; and

forming as part of the optical waveguide an intermediate diffraction grating which is separate from the common grating and which is optically coupled to the first and second diffractive grating regions and to the optical substrate,

wherein the first diffractive grating region is arranged to receive light and diffract the received light along the optical waveguide, and the intermediate diffraction grating is arranged to receive diffracted light from the first diffractive grating region and to expand the received light in a first dimension by diffraction, and the second diffractive grating region is arranged to receive the light expanded in the first dimension and to expand the light in a second dimension orthogonal to the first dimension by diffraction and to output the received expanded light from the optical waveguide by diffraction.

19. The method according to claim 18, including applying a said process to parts of the common grating to substantially suppress diffraction by the processed parts and to define the first and second diffractive grating regions of the common grating as regions other than the processed parts.

20. The method according to claim 19, in which the process includes coating the parts of the common grating with an optically transmissive material therewith to substantially suppress diffraction by the coated parts.

21. The method according to claim 20, in which the optically transmissive coating has a refractive index which substantially matches the refractive index of the material of the optical substrate.

22. The method according to claim 18, including coating the first diffractive grating region of the common grating with an optical coating having a refractive index which differs from the refractive index of the material of the optical substrate.

23. The method according to claim 18, including coating the second diffractive grating region with an optical coating having a refractive index which differs from the refractive index of the material of the optical substrate.

24. The method according to claim 23, including over-coating the optical coating of the second diffractive grating region with the optically transmissive coating.

25. The method according to claim 23, including over-coating the optical coating of the first diffractive grating region with the optically transmissive coating.

26. The method according to claim 19, including forming the intermediate diffraction grating to overlap said processed parts of the common grating.

27. The method according to claim 18, including forming the intermediate diffraction grating as a surface relief grating.

28. The method according to claim 18, including forming the common grating as a surface relief grating.

29. The method according to claim 18, including forming the common grating by a process applied in unison to the first and second diffractive grating regions substantially simultaneously.