Determining an equivalent mechanical load

• US 9,310,801 B2
• Filed: 06/29/2009
• Issued: 04/12/2016
• Est. Priority Date: 04/24/2009
• Status: Active Grant

• Current Assignee: Siemens AG
• Original Assignee: Siemens AG
• Inventors: Frydendal, Ib
• Primary Examiner(s): Toatley, Gregory J
• Assistant Examiner(s): SUAREZ, FELIX E
• Application Number:
  US13/263,893
• Publication Number:
  US 20120035864A1
• Time in Patent Office: 2,479 Days
• Field of Search: 702/34, 702/40, 702/41, 702/42, 702/124, 702/155, 702/179, 702/182, 702/189, 318/135, 701/33.2, 703/1
• US Class Current: 1/1
• CPC Class Codes: G05B 23/0221 Preprocessing measurements, e.g. data collection rate adjustment; Standardization of measurements; Time series or signal analysis, e.g. frequency analysis or wavelets; Trustworthiness of measurements; Indexes therefor; Measurements using easily measured parameters to estimate parameters difficult to measure; Virtual sensor creation; De-noising; Sensor fusion; Unconventional preprocessing inherently present in specific fault detection methods like PCA-based methods

Abstract

A method for determining an equivalent mechanical load of a component includes a dynamic mechanical loading. A first measurement value of the mechanical load of the component is measured and compared to a first reference value. Further, at least one count value representing the number of load half-cycles of the component is updated based upon the result of comparing, wherein the load half-cycles correspond to a predetermined range of mechanical loads and occur within a time period prior to the measurement of the first measurement value. A first equivalent mechanical load of the component is determined based on the first updated count value. It is further described a program element and a computer-readable medium having stored a program for controlling the described equivalent mechanical load determining method.

Claims

1. A method for operating a component of a wind turbine by determining an equivalent mechanical load of the component, which component is subjected to a dynamic mechanical loading during operation, the method comprising:

measuring a first measurement value of the mechanical load of the component during the operation of the component,

operating at least one data processor for;

comparing the first measurement value with a first reference value,

first updating at least one count value representing the number of load half-cycles of the component based upon a result of the comparing,

wherein the load half-cycles have a predetermined range of mechanical loads, which are measured within a time period prior to the measuring of the first measurement value,

determining a first equivalent mechanical load of the component based upon a first updated count value,

updating the first reference value to a second reference value based on the result of comparing the first measurement value with the first reference value,

measuring a second measurement value of the mechanical load of the component during the operation of the component,

operating the at least one data processor for;

comparing the second measurement value with the second reference value,

second updating the at least one count value representing the number of load half-cycles of the component based on the result of comparing the second measurement value with the second reference value, wherein the load half-cycles have a predetermined range of mechanical loads, which are measured within a time period prior to the measurement of the second measurement value,

determining a second updated equivalent mechanical load of the component based on the second updated count value,

further comparing the first measurement value with a further first reference value,

further first updating at least one further count value representing the number of further load half-cycles of the component based on the result of further comparing, wherein the further load half-cycles have a further predetermined range of mechanical loads, which are measured within the time period prior to the measurement of the first measurement value and which comprise a lower bound being higher than a lower bound of the predetermined range of mechanical loads, and

adapting the first updated count value,

wherein determining the first equivalent mechanical load of the component is based on the adapted first updated count value and on the further first updated count value,

triggering an indicative signal if the first updated equivalent load and/or the second updated equivalent load exceeds a preset threshold value, and

adjusting operation of the component based on the triggered indicative signal.

2. The method as claimed in claim 1, wherein the first updating of the at least one count value comprises

(a) increasing the at least one count value by one,

when the first measurement value minus the first reference value is positive and falls within the predetermined range of mechanical loads or

(b) leaving the at least one count value unchanged,

when the first measurement value minus the first reference value is positive and does not fall within the predetermined range of mechanical loads or

when the first measurement value minus the first reference value is negative.

3. The method as claimed in claim 2, wherein, in case the at least one count value has been increased by one in course of the first updating, the second updating of the at least one count value comprises

(a) further increasing the at least one count value by one,

when the second reference value minus the second measurement value is positive and falls within the predetermined range of mechanical loads or

(b) leaving the at least one count value unchanged,

when the second reference value minus the second measurement value is positive and does not fall within the predetermined range of mechanical loads or

when the first reference value minus the first measurement value is negative.

4. The method as claimed in claim 2, wherein, in case the at least one count value has been left unchanged in course of the first updating, the second updating the at least one count value comprises

(a) increasing the at least one count value by one,

when the second measurement value minus the second reference value is positive and falls within the predetermined range of mechanical loads or

(b) further leaving the at least one count value unchanged,

when the second measurement value minus the second reference value is positive and does not fall within the predetermined range of mechanical loads or

when the second measurement value minus the second reference value is negative.

5. The method as claimed in claim 3, wherein updating the first reference value to the second reference value comprises

(a) setting the second reference value equal to the first measurement value,

when the first measurement value minus the first reference value is positive and falls within the predetermined range of mechanical loads or

when the first measurement value minus the first reference value is negative or

(b) setting the second reference value equal to the first reference value,

when the first measurement value minus the first reference value is positive and does not fall within the predetermined range of mechanical loads.

6. The method as claimed in claim 4, wherein updating the first reference value to the second reference value comprises

(a) setting the second reference value equal to the first measurement value,

when the first measurement value minus the first reference value is positive and falls within the predetermined range of mechanical loads or

when the first measurement value minus the first reference value is negative or

(b) setting the second reference value equal to the first reference value,

when the first measurement value minus the first reference value is positive and does not fall within the predetermined range of mechanical loads.

7. The method as claimed in claim 1, wherein the first updating of the at least one count value comprises

(a) increasing the at least one count value by one,

when the first reference value minus the first measurement value is positive and falls within the predetermined range of mechanical loads or

(b) leaving the at least one count value unchanged,

when the first reference value minus the first measurement value is positive and does not fall within the predetermined range of mechanical loads or

when the first reference value minus the first measurement value is negative.

8. The method as claimed in claim 1, wherein, in case the at least one count value has been increased by one in course of the first updating, the second updating of the at least one count value comprises

(a) further increasing the at least one count value by one,

when the second measurement value minus the second reference value is positive and falls within the predetermined range of mechanical loads or

(b) leaving the at least one count value unchanged,

when the second measurement value minus the second reference value is positive and does not fall within the predetermined range of mechanical loads or

when the second measurement value minus the second reference value is negative.

9. The method as claimed in claim 1, wherein in case the at least one count value has been left unchanged in course of the first updating, the second updating of the at least one count value comprises

(a) increasing the at least one count value by one,

when the second reference value minus the second measurement value is positive and falls within the predetermined range of mechanical loads or

(b) further leaving the at least one count value unchanged,

when the second reference value minus the second measurement value is positive and does not fall within the predetermined range of mechanical loads or

when the second measurement value minus the second reference value is negative.

10. The method as claimed in claim 8, wherein the updating of the first reference value to the second reference value comprises

(a) setting the second reference value equal to the first measurement value,

when the first reference value minus the first measurement value is positive and falls within the predetermined range of mechanical loads or

when the first reference value minus the first measurement value is negative or

(b) setting the second reference value equal to the first reference value,

when the first reference value minus the first measurement value is positive and does not fall within the predetermined range of mechanical loads.

11. The method as claimed in claim 1, further comprising:

adapting the first updated count value, including

decreasing the first updated count value by one, when the further first updating comprises increasing the at least one further count value and

leaving the first updated count value unchanged, when the further first updating comprises leaving the at least one further count value unchanged.

12. The method as claimed in claim 1, the method further comprising:

updating the further first reference value to a further second reference value based upon the result of further comparing the first measurement value with the further first reference value,

further comparing the second measurement value with the further second reference value,

further second updating the at least one further count value representing the number of further load half-cycles of the component based on the result of comparing the second measurement value with the further second reference value,

wherein the further load half-cycles correspond to the further predetermined range of mechanical loads and occur within a time period prior to the measurement of the second measurement value, and

adapting the second updated count value, and

determining the second updated equivalent mechanical load of the component based on the adapted second updated count value and the further second updated count value.

13. The method as claimed in claim 11, the method further comprising:

updating the further first reference value to a further second reference value based upon the result of further comparing the first measurement value with the further first reference value,

further comparing the second measurement value with the further second reference value,

further second updating the at least one further count value representing the number of further load half-cycles of the component based on the result of comparing the second measurement value with the further second reference value,

wherein the further load half-cycles correspond to the further predetermined range of mechanical loads and occur within a time period prior to the measurement of the second measurement value, and

adapting the second updated count value, and

determining the second updated equivalent mechanical load of the component based on the adapted second updated count value and the further second updated count value.

14. The method as claimed in claim 1, further comprising:

adapting the second updated count value including

decreasing the second updated count value by one, when the further second updating comprised increasing the at least one further count value and

leaving the second updated count value unchanged, when the further second updating comprised leaving the at least one further count value unchanged.

15. The method according to claim 1, wherein the adjusting of the operation comprises stopping operation of the component.

16. The method according to claim 1, further comprising replacing the component.

17. The method according to claim 1, wherein the first measurement value and the second measurement value are determined via one or more load sensors.