Electrical connector for an anode

• US 9,312,614 B2
• Filed: 06/11/2013
• Issued: 04/12/2016
• Est. Priority Date: 06/12/2012
• Status: Active Grant

• Current Assignee: Fugro Subsea Services Ltd. (Fugro N.V.)
• Original Assignee: Fugro Subsea Services Ltd. (Fugro N.V.)
• Inventors: Harvey, William Ian
• Primary Examiner(s): DINH, PHUONG K
• Application Number:
  US14/407,233
• Publication Number:
  US 20150180145A1
• Time in Patent Office: 1,036 Days
• Field of Search: 439/39, 439/246
• US Class Current: 1/1
• CPC Class Codes: C23F 13/005 Anodic protection
• CPC Class Codes: C23F 13/20 Conducting electric current to electrodes
• CPC Class Codes: C23F 2213/31 Immersed structures, e.g. submarine structures
• CPC Class Codes: H01R 11/30 End pieces held in contact by a magnet
• CPC Class Codes: Y10T 29/49117 Conductor or circuit manufacturing

Abstract

An electrical connector for an anode has a terminal for an electric cable, at least two magnet devices for attracting the connector onto a metal structure, a plate electrically connecting the magnet devices to one another and to the terminal, and a deformable member connecting the magnet devices. When the connector connects an anode to a surface, the magnet forces draw the magnet devices against the surface in order to make up the connection. The deformable member allows relative movement of the magnet devices, permitting them to align themselves in an optimum configuration to maximize the surface area of the magnet devices that are in contact with the metal structure, providing a large electrical conduit between the connector and the cable connected to the terminal, and allowing for more reliable electrical connection between the anode and the structure.

Claims

1. An electrical connector for connecting an anode to a subsea metal structure to be protected by the anode by cathodic protection, the connector comprising:

a terminal for an electric cable to be connected to the anode;

at least two magnet devices for attracting the connector onto a surface of the metal structure by magnetic forces acting between the magnet devices and the surface of the metal structure;

an electrical contact member electrically connecting the magnet devices to one another and to the terminal, in order to electrically connect the terminal to the surface of the metal structure through each of the magnet devices;

and wherein the magnet devices are connected by a deformable member that deforms to permit relative movement of the magnet devices relative to one another.

2. An electrical connector according to claim 1, wherein the deformable member comprises a plate.

3. An electrical connector according to claim 1, wherein the deformable member comprises a ductile or malleable material, able to permanently deform under load.

4. A connector according to claim 1, wherein the magnet devices create an attractive force between the connector and the surface, which draws the magnet devices towards the surface in order to make up the connection, and wherein the deformable member deforms plastically as a result of forces applied by the relative movement of the magnet devices, permitting the magnets to align themselves independently under the force of the magnetic attraction generated by each magnet device.

5. A connector according to claim 1, wherein at least one of the magnet devices comprises a rare earth magnet.

6. A connector according to claim 1, wherein at least one of the magnet devices comprises a magnet enclosed in a case formed from an electrically conductive material.

7. A connector according to claim 6, wherein the casing is formed from a corrosion resistant metal, and wherein the casing entirely surrounds the magnet restricting seawater ingress through the case.

8. A connector according to claim 1, wherein the magnet devices have flat surfaces to connect to the metal structure being protected.

9. A connector according to claim 1, wherein the connector has a manipulation plate connected to each of the magnet devices, and spaced away from the magnet devices.

10. A connector according to claim 1, wherein the electrical contact member is formed in a single piece from an electrically conductive material and is connected to the cable terminal, and the magnet devices, so as to form an electrical connection between the cable, terminal, electrical contact member and the magnet devices in contact with the metal structure to be protected.

11. A connector according to claim 1, wherein the electrical contact member comprises a copper plate.

12. A connector according to claim 1, wherein the deformable member comprises a portion of the electrical contact member.

13. A connector according to claim 1, wherein the electrical contact member has a head portion attaching to each magnet device, wherein each of the head portions has a respective neck portion, and wherein the electrical contact member has a central body portion connected to each of the head portions by a respective neck portion.

14. A connector according to claim 13, wherein the deformable member comprises the neck portion of the electrical contact member, which presents less physical resistance to deformation than the head or body portions of the electrical contact member.

15. A connector according to claim 14, wherein the deformable neck region has a structural weakness presenting substantially less physical resistance to deformation than other parts of the electrical contact member, whereby the deformable neck region bends to accommodate relative movements of the magnet devices in response to the attraction of the magnet devices to an uneven or non-planar surface on the subsea metal structure to be protected while still providing an electrical coupling between the magnet devices.

16. A connector according to claim 14, wherein the deformable member is formed from a material that is more malleable or ductile than other parts of the connector.

17. A connector according to claim 1, wherein the manipulation plate is connected to the magnet devices by at least one fixing connecting the manipulation plate directly to a respective magnet device.

18. A connector according to claim 17, wherein the manipulation plate is more resistant to deformation than the deformable member.

19. A connector according to claim 17, wherein the electrical contact device and the manipulation plate have a respective head for each magnet device.

20. A connector according to claim 1, wherein the extent of relative movement between magnet devices is limited by the manipulation plate to a range of movements within the limits of plastic deformation of the deformable member.

21. A connector according to claim 1, wherein shafts directly connect the manipulation plate and the magnet devices, wherein the shafts extend through holes formed in the manipulation plate, and terminate in sockets in the magnet devices, wherein the shaft is secured rigidly on each magnet device, but is movably restrained in the manipulation plate so that it can move within a limited range relative to the manipulation plate.

22. A connector according to claim 21, wherein the fixing is retained on the manipulation plate by a head which is larger than the hole through the plate, and wherein the shaft of the fixing passing through the hole is smaller than the hole, thereby allowing lateral movement of the shaft within the hole as the orientation of the magnet device connected to the shaft changes in response to the flexing of the deformable member as the connector settles on a non-planar surface.

23. A connector according to claim 21, wherein the head of the fixing is spaced along its axis from the upper surface of the manipulation plate, providing an axial clearance between the manipulation plate and the head, thereby allowing axial displacements of the magnet device connected to the shaft away from the plane of the other magnet devices until the head on the shaft engages with the upper surface of the manipulation plate, at which point further axial movement of the magnet device is limited by the manipulation plate.

24. A method of manipulating an electrical connector for connecting an anode and a metal structure to be protected by the anode during a cathodic protection operation, the method comprising:

providing a connector having a terminal for an electric cable to be connected to the anode, at least two magnet devices for attracting the connector onto a surface of the metal structure by magnetic forces acting between the magnet devices and the surface of the metal structure, an electrical contact member electrically connecting the magnet devices to one another and to the terminal, in order to electrically connect the terminal to the surface of the metal structure through each of the magnet devices; and

connecting the magnet devices by a deformable member and allowing the deformable member to deform to permit relative movement of the magnet devices relative to one another.

25. A method according to claim 24, wherein the method includes the step of removing the connector from the surface by transferring force to the manipulation plate through the shaft, such that the manipulation plate is retracted from the surface of the metal structure without transferring all of the removal forces to the electrical contact member.