Capacitor balancing circuit and control method for an electronic device such as a multilevel power inverter

• US 9,312,705 B2
• Filed: 12/19/2011
• Issued: 04/12/2016
• Est. Priority Date: 12/22/2010
• Status: Active Grant

• Current Assignee: GE Energy Power Conversion Technology Limited (General Electric Company)
• Original Assignee: GE Energy Power Conversion Technology Limited (General Electric Company)
• Inventors: Permuy, Alfred, Solomon, Luke
• Primary Examiner(s): Muralidar, Richard V
• Application Number:
  US13/329,979
• Publication Number:
  US 20120161858A1
• Time in Patent Office: 1,576 Days
• Field of Search: 320/166, 320/167, 320/152, 320157-159, 320162-164, 702/63, 702/64
• US Class Current: 1/1
• CPC Class Codes: H02J 7/0014 Circuits for equalisation of charge between batteries
• CPC Class Codes: H02M 7/483 Converters with outputs that each can have more than two voltages levels
• CPC Class Codes: H02M 7/4833 Capacitor voltage balancing

Abstract

A method of balancing voltages in a group of capacitors of a power electronic device, such as a multilevel power inverter, includes making a balancing determination regarding whether to (i) inject energy into the selected one of the capacitors from an energy storage element, or (ii) extract energy from the selected one of the capacitors into the energy storage element based on the voltage of a selected one of the capacitors, and either injecting energy into the selected one of the capacitors from the energy storage element, or extracting energy from the selected one of the capacitors into the energy storage element based on the balancing determination. Also, a voltage balancing circuit that implements the method. In one particular implementation, a spatial second derivative algorithm is used. In another particular implementation, a comparison to an average capacitor voltage is used.

Claims

1. A method for regulating voltages in an electronic device, the method comprising:

balancing, by a circuit, a selected capacitor comprised in a plurality of capacitors by performing an operation from the group consisting of (i) injecting energy from an energy storage element into the selected capacitor and (ii) extracting energy from the selected capacitor and storing the extracted energy into the energy storage element;

selecting, by the circuit, the operation based on a voltage across the selected capacitor and an average voltage, the average voltage being an average of voltages across capacitors of a set of capacitors from the plurality of capacitors; and

regulating, by the circuit, a current of the energy storage element by periodically monitoring the current and applying a voltage across a combination of capacitors from among the plurality of capacitors to the energy storage element based on a comparison of the current with a threshold current.

2. The method of claim 1, wherein the set of capacitors includes the selected capacitor.

3. The method of claim 1, wherein selecting the operation includes comparing the voltage across the selected capacitor with a threshold voltage.

4. The method of claim 3, wherein the threshold voltage is one of (i) the average voltage minus a negative hysteresis voltage and (ii) the average voltage plus a positive hysteresis voltage.

5. The method of claim 1, wherein the operation is injecting energy from the energy storage element into the selected capacitor when the voltage across the selected capacitor is lower than the average voltage minus a negative hysteresis voltage.

6. The method of claim 5, wherein injecting energy from the energy storage element into the selected capacitor is maintained until the voltage across the selected capacitor is greater than or equal to a threshold voltage.

7. The method of claim 6, wherein the threshold voltage is the average voltage plus a positive hysteresis voltage.

8. The method of claim 1, wherein the operation is extracting energy from the selected capacitor and storing the extracted energy into the energy storage element when the voltage across the selected capacitor is greater than the average voltage plus a positive hysteresis voltage.

9. The method of claim 8, wherein extracting energy from the selected capacitor is maintained until the voltage across the selected capacitor becomes less than or equal to a threshold voltage.

10. The method of claim 9, wherein the threshold voltage is the average voltage minus a negative hysteresis voltage.

11. The method of claim 1, wherein the electronic device is a multilevel power inverter.

12. The method of claim 1, wherein the set of capacitors is selected from the group consisting of (i) a subset of capacitors from the plurality of capacitors and (ii) all of the capacitors of the plurality of capacitors.

13. The method of claim 1, wherein regulating the current includes one of (i) discharging the energy storage element until a level of the current becomes equal to or less than a predetermined first threshold current and (i) charging the energy element storage element until the level of the current becomes equal to or greater than a second current threshold.

14. The method of claim 1, wherein regulating the current includes one of (i) discharging the energy storage element until a level of the current is within a first tolerance band around a first threshold current and (ii) charging the energy element storage element until the level of the current is within a second tolerance band around a second threshold current.

15. A circuit for regulating voltages in an electronic device, the circuit comprising:

a plurality of capacitors;

an energy storage element;

a control unit communicatively coupled to the capacitors and to the energy storage element, the control unit being configured to (i) balance a selected capacitor from among the plurality of capacitors and (ii) regulate a current of the energy storage element;

wherein the control unit is configured to balance the selected capacitor by performing one of (i) injecting energy from the energy storage element into the selected capacitor and (ii) extracting energy from the selected capacitor and storing the extracted energy into the energy storage element;

wherein the control unit is configured to balance the selected capacitor based on a voltage across the selected capacitor and an average voltage, the average voltage being an average of voltages across capacitors of a set of capacitors from the plurality of capacitors; and

wherein the control unit is configured to regulate the current of the energy storage element by periodically monitoring the current and applying a voltage across a combination of capacitors from among the plurality of capacitors to the energy storage element based on a comparison of the current with a threshold current.

16. The circuit of claim 15, wherein the set of capacitors includes the selected capacitor.

17. The circuit of claim 15, wherein balancing the selected capacitor includes comparing the voltage across the selected capacitor with a threshold voltage.

18. The circuit of claim 17, wherein the threshold voltage is one of (i) the average voltage minus a negative hysteresis voltage and (ii) the average voltage plus a positive hysteresis voltage.

19. The circuit of claim 15, wherein balancing the selected capacitor is performed by injecting energy from the energy storage element into the selected capacitor when the voltage across the selected capacitor is lower than the average voltage minus a negative hysteresis voltage.

20. The circuit of claim 19, wherein injecting energy from the energy storage element into the selected capacitor is maintained until the voltage across the selected capacitor is greater than or equal to a threshold voltage.

21. The circuit of claim 20, wherein the threshold voltage is the average voltage plus a positive hysteresis voltage.

22. The circuit of claim 15, wherein balancing the selected capacitor is performed by extracting energy from the selected capacitor and storing the extracted energy into the energy storage element when the voltage across the selected capacitor is greater than the average voltage plus a positive hysteresis voltage.

23. The circuit of claim 22, wherein extracting energy from the selected capacitor is maintained until the voltage across the selected capacitor becomes less than or equal to a threshold voltage.

24. The circuit of claim 23, wherein the threshold voltage is the average voltage minus a negative hysteresis voltage.

25. The, circuit of claim 15, wherein the electronic device is a multilevel power inverter.

26. The circuit of claim 15, wherein the set of capacitors is selected from the group consisting of (i) a subset of capacitors of the plurality of capacitors and (ii) all of the capacitors of the plurality of capacitors.

27. The circuit of claim 15, wherein regulating the current includes one of (i) discharging the energy storage element until a level of the current becomes equal to or less than a predetermined first threshold current and (i) charging the energy element storage element until the level of the current becomes equal to or greater than a second current threshold.

28. The circuit of claim 15, wherein regulating the current includes one of (i) discharging the energy storage element until a level of the current is within a first tolerance band around a first threshold current and (ii) charging the energy element storage element until the level of the current is within a second tolerance band around a second threshold current.