Methods and devices for removing a spinal disc

• US 9,314,254 B2
• Filed: 03/15/2013
• Issued: 04/19/2016
• Est. Priority Date: 03/15/2013
• Status: Active Grant

• Current Assignee: Depuy Synthes Products Incorporated (Johnson & Johnson)
• Original Assignee: Depuy Synthes Products Incorporated (Johnson & Johnson)
• Inventors: Livorsi, Carl, Amaral, Francisco A., Monteiro, Paul, Cameron, Rod G.
• Primary Examiner(s): Sevilla, Christian
• Assistant Examiner(s): GIBSON, ERIC SHANE
• Application Number:
  US13/836,265
• Publication Number:
  US 20140276834A1
• Time in Patent Office: 1,131 Days
• Field of Search: 606/184, 606205-206, 30167-1672
• US Class Current: 1/1
• CPC Class Codes: A61B 17/16 Bone cutting, breaking or removal means other than saws, e.g. Osteoclasts; Drills or chisels for bones; Trepans arthroscopic bone cutters A61B17/320016; dental implant drills potentially for other surgical use A61C8/0089; bone grinders A61F2/4644, A22C17/06; A61B17/1662 takes precedence over all other subgroups except A61B17/17
• CPC Class Codes: A61B 17/1671 for the spine
• CPC Class Codes: A61B 2017/00261 Discectomy
• CPC Class Codes: A61B 2017/320064 with tissue or sample retaining means

Abstract

Devices and methods for removing a spinal disc are provided herein. Discectomy instruments are disclosed that can remove a spinal disc in a single-pass, i.e., without repeatedly inserting and removing the instrument from a patient. In an exemplary embodiment, the discectomy instrument includes a distal housing, at least one cutting blade, and a handle. When the distal housing is positioned adjacent to a spinal disc, a handle can be actuated to advance the cutting blade along a substantially arc-shaped path through the disc. In certain aspects, the path of the blade can correspond to the anatomy of the disc and to the approach used to access the spine. A second cutting blade can be advanced through the disc and can intersect with the arc-shaped path, forming a complete cut. The cut disc can be received in the distal housing and removed from the patient.

Claims

1. A device for removing a spinal disc, comprising:

a housing having four walls that form a substantially rectangular shape with an open interior configured to receive a cut portion of the spinal disc, the housing having a first cutting blade and a second cutting blade;

a handle assembly including a handle, a first blade actuator and a second blade actuator, the first and second blade actuators being operatively coupled to the first and second cutting blades;

an outer shaft having a proximal end coupled to the handle assembly and a distal end slidably coupled to the housing; and

an inner shaft disposed in the outer shaft, the inner shaft having a first end coupled to the handle and a second end coupled to the housing;

wherein pivoting the first blade actuator relative to the handle moves the first cutting blade along a first arc-shaped path through the spinal disc, and pivoting the second blade actuator relative to the handle moves the second cutting blade along a second arc-shaped path such that the second cutting blade contacts the first cutting blade, thereby cutting the spinal disc.

2. The device of claim 1, wherein the arc-shaped paths of the first and second cutting blades substantially correspond to a shape of a lateral surface of the spinal disc.

3. The device of claim 1, wherein the housing has a height that is greater than or substantially equal to a height of the spinal disc.

4. The device of claim 1, wherein the first cutting blade and the second cutting blade are configured to move within one or more tracks formed in the housing.

5. The device of claim 4, wherein distal ends of the first and second cutting blades are configured to interlock.

6. The device of claim 1, wherein the first and second blade actuators can be manually pivoted toward and away from the handle.

7. The device of claim 1, wherein the handle includes a first recess configured to receive the first blade actuator and a second recess configured to receive the second blade actuator.

8. The device of claim 7, wherein each of the first and second recesses include one or more mating features configured to hold the first and second blade actuators therein.

9. A device for removing a spinal disc, comprising:

a distal housing including;

superior and inferior walls,

first and second lateral walls,

first and second cutting edges extending beyond distal ends of each of the superior and inferior walls, and

first and second cutting blades configured to move relative to the distal housing;

a handle assembly including a handle, a first blade actuator, and a second blade actuator, the first and second blade actuators advancing the first cutting blade along a first path and the second cutting blade along a second path;

a shaft body extending between the distal housing and the handle assembly; and

an inner shaft disposed within the shaft body, the inner shaft being fixedly coupled to the distal housing and to the handle;

wherein the first and second paths are proximal to the first and second cutting edges of the distal housing.

10. The device of claim 9, wherein the first and second cutting edges are curved.

11. The device of claim 9, wherein a distal end of the shaft body includes first and second arms.

12. The device of claim 11, wherein the first arm of the shaft body is configured to slide within a first recess formed in the first lateral wall of the distal housing, and the second arm is configured to slide within a second recess formed in the second lateral wall of the distal housing.

13. The device of claim 9, further comprising a first track formed on an inner surface of the superior wall and a second track formed on an inner surface of the inferior wall, the first and second tracks defining the first and second curved paths of the cutting blades.

14. A device for removing a spinal disc, comprising:

a distal housing including;

superior and inferior walls,

first and second lateral walls,

first and second arc-shaped cutting edges extending beyond distal ends of each of the superior and inferior walls, and

first and second cutting blades configured to move relative to the distal housing;

a handle assembly including a handle, a first blade actuator that advances the first cutting blade along a first curved path that follows a periphery of the first cutting edge, and a second blade actuator that advances the second cutting blade along a second curved path that follows a periphery of the second cutting edge; and

a shaft body extending between the distal housing and the handle assembly,

wherein the first and second cutting edges are configured to penetrate tissue prior to the first and second cutting blades being advanced along the first and second curved paths.