Methods and apparatuses for fabricating continuous glass ribbons

• US 9,315,408 B2
• Filed: 11/16/2012
• Issued: 04/19/2016
• Est. Priority Date: 11/16/2012
• Status: Expired due to Fees

• Current Assignee: Corning Incorporated
• Original Assignee: Corning Incorporated
• Inventors: Aburada, Tomohiro, Agrawal, Anmol, Burdette, Steven Roy, Kihata, Masumi, Nishimoto, Michael Yoshiya, Kudva, Gautam Nerendra
• Primary Examiner(s): HERRING, LISA L
• Application Number:
  US13/679,263
• Publication Number:
  US 20140137601A1
• Time in Patent Office: 1,250 Days
• Field of Search: None
• US Class Current: 1/1
• CPC Class Codes: C03B 17/067 combined with thermal conditioning of the sheets

Abstract

Methods and apparatuses for fabricating continuous glass ribbons are disclosed. The method includes forming the continuous glass ribbon by drawing the continuous glass ribbon from a draw housing in a drawing direction, heating at least one portion of a central region of the continuous glass ribbon at a heating location downstream of the draw housing, sensing a temperature of the continuous glass ribbon at a sensed temperature location downstream of the draw housing, and automatically controlling the heating of the at least one portion of the central region of the continuous glass ribbon based on the sensed temperature to mitigate distortion of the continuous glass ribbon.

Claims

1. A method for fabricating a continuous glass ribbon, the method comprising:

forming the continuous glass ribbon by drawing the continuous glass ribbon from a draw housing in a drawing direction, wherein the continuous glass ribbon comprises a central region, a first bead portion, and a first near bead region laterally positioned between the first bead portion and the central region, wherein the central region comprises a first lateral region and a second lateral region;

heating the first lateral region of the central region and the second lateral region of the central region at a heating location downstream of the draw housing;

sensing a first near bead temperature within the first near bead region, sensing a first lateral region temperature within the first lateral region of the central region, and sensing a second lateral region temperature within the second lateral region of the central region at a sensed temperature location downstream of the draw housing;

controlling, automatically, the heating of the first lateral region of the central region of the continuous glass ribbon based on a first temperature difference between the first near bead temperature and the first lateral region temperature to mitigate distortion of the continuous glass ribbon; and

controlling, automatically, the heating of the second lateral region of the central region of the continuous glass ribbon based on a second temperature difference between the first near bead temperature and the second lateral region temperature to mitigate distortion of the continuous glass ribbon.

2. The method of claim 1, further comprising:

sensing a shape of the continuous glass ribbon at a sensed shape location downstream of the draw housing; and

controlling the heating of at least one of the first lateral region of the central region and the second lateral region of the central region based on the sensed shape, wherein the heating of at least one of the first lateral region of the central region and the second lateral region of the central region is adjusted if a distortion of the shape of the continuous glass ribbon is sensed.

3. The method of claim 1, wherein the continuous glass ribbon further comprises a first face and a second face opposing the first face, wherein at least one of the first lateral region of the central region and the second lateral region of the central region is heated by heating at least one of the first face and the second face at the first lateral region of the central region or the second lateral region of the central region.

4. The method of claim 1, wherein at least one of the first lateral region of the central region and the second lateral region of the central region is heated with an infrared heater.

5. The method of claim 4, wherein the infrared heater emits radiation in a wavelength range of 1.5 microns to 6.5 microns.

6. The method of claim 1, wherein the first near bead temperature, the first lateral region temperature, and the second lateral region temperature are sensed at a same downstream location.

7. The method of claim 1, wherein the first near bead temperature, the first lateral region temperature, and the second lateral region temperature are sensed with an infrared thermal imager, and the method further comprises:

capturing an infrared image of the continuous glass ribbon at the sensed temperature location;

determining, automatically, the first near bead temperature from the infrared image;

determining, automatically, the first lateral region temperature from the infrared image; and

determining, automatically, the second lateral region temperature from the infrared image.

8. The method of claim 7, wherein the captured infrared image includes a first two-dimensional region located within the first near bead region, a second two-dimensional region located within the first lateral region, and a third two-dimensional region located within the second lateral region, wherein:

(i) the first near bead temperature is the minimum temperature of the first two-dimensional region, the first lateral region temperature is the minimum temperature of the second two-dimensional region, and the second lateral region temperature is the minimum temperature of the third two-dimensional region;

(ii) the first near bead temperature is the maximum temperature of the first two-dimensional region, the first lateral region temperature is the maximum temperature of the second two-dimensional region, and the second lateral region temperature is the maximum temperature of the third two-dimensional region;

or

(iii) the first near bead temperature is the average temperature of the first two-dimensional region, the first lateral region temperature is the average temperature of the second two-dimensional region, and the second lateral region temperature is the average temperature of the third two-dimensional region.

9. The method of claim 1, wherein (i) the heating location is about 5 inches to about 20 inches below the bottom opening of the draw housing;

(ii) a temperature of the continuous glass ribbon at the heating location is from about 200°

C. to about 600°

C.;

or (iii) a maximum temperature (T) of the continuous glass ribbon at the heating location is the temperature for which η

(T)/G=10000 sec, wherein η

(T) is a viscosity of the continuous glass ribbon at the heating location and G is a shear modulus of the continuous glass ribbon at the heating location.

10. A method for fabricating a continuous glass ribbon, the method comprising:

forming the continuous glass ribbon by drawing the continuous glass ribbon from a draw housing in a drawing direction, wherein the continuous glass ribbon comprises a central region, a first bead portion, and a first near bead region laterally positioned between the first bead portion and the central region, wherein the central region comprises a first lateral region and a second lateral region;

heating the first lateral region of the central region and the second lateral region of the central region at a heating location downstream of the draw housing;

sensing a first near bead temperature within the first near bead region, sensing a first lateral region temperature within the first lateral region of the central region and sensing a second lateral region temperature within the second lateral region of the central region at a sensed temperature location downstream of the draw housing;

sensing a shape of the continuous glass ribbon at a sensed shape location downstream of the draw housing;

controlling, automatically, the heating of the first lateral region of the central region of the continuous glass ribbon based on a first temperature difference between the first near bead temperature and the first lateral region temperature and the sensed shape to mitigate distortion of the continuous glass ribbon; and

controlling, automatically, the heating of the second lateral region of the central region of the continuous glass ribbon based on a second temperature difference between the first near bead temperature and the second lateral region temperature and the sensed shape to mitigate distortion of the continuous glass ribbon.

11. The method of claim 10, wherein (i) the heating location is about 5 inches to about 20 inches below the bottom opening of the draw housing;

(ii) a temperature of the continuous glass ribbon at the heating location is from about 200°

C. to about 600°

C.;

or (iii) a maximum temperature (T) of the continuous glass ribbon at the heating location is the temperature for which η

(T)/G=10000 sec, wherein η

(T) is a viscosity of the continuous glass ribbon at the heating location and G is a shear modulus of the continuous glass ribbon at the heating location.