System and method for steering in a downhole environment using vibration modulation

• US 9,316,100 B2
• Filed: 06/04/2015
• Issued: 04/19/2016
• Est. Priority Date: 05/09/2012
• Status: Active Grant

• Current Assignee: Helmerich & Payne Technologies, LLC (Helmerich & Payne Incorporated)
• Original Assignee: Hunt Advanced Drilling Technologies, L.L.C.
• Inventors: Benson, Todd W.
• Primary Examiner(s): Stephenson, Daniel P
• Application Number:
  US14/714,842
• Publication Number:
  US 20150260031A1
• Time in Patent Office: 320 Days
• Field of Search: 175/57, 175/40, 175/56, 175/106, 175/24, 175/415, 175/45, 175/55, 166/177.1, 166/177.2, 173/2, 173/91, 173/128, 173/207
• US Class Current: 1/1
• CPC Class Codes: E21B 28/00 Vibration generating arrangements for boreholes or wells, e.g. for stimulating production for fishing for or freeing objects E21B31/005; for transmitting measuring-signals E21B47/14; for geophysical measurements G01V1/02
• CPC Class Codes: E21B 34/00 Valve arrangements for boreholes or wells
• CPC Class Codes: E21B 4/10 continuous unidirectional rotary motion of shaft or drilling pipe effecting consecutive impacts
• CPC Class Codes: E21B 44/00 Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions
• CPC Class Codes: E21B 47/09 Locating or determining the position of objects in boreholes or wells , e.g. the position of an extending arm; Identifying the free or blocked portions of pipes
• CPC Class Codes: E21B 47/16 through the drill string or casing , e.g. by torsional acoustic waves
• CPC Class Codes: E21B 49/003 by analysing drilling variables or conditions E21B49/005 takes precedence; systems specially adapted for monitoring a plurality of drilling variables or conditions E21B44/00
• CPC Class Codes: E21B 7/06 Deflecting the direction of boreholes
• CPC Class Codes: E21B 7/24 Drilling using vibrating or oscillating means, e.g. out-of-balance masses percussion drilling E21B1/00

Abstract

A system for making bottom hole assembly (BHA) measurements in the bottom hole assembly (BHA) includes a vibration mechanism configured to use mechanical energy provided by a mechanical energy source to produce a plurality of vibration beats at the BHA. At least one vibration sensor detects the plurality of vibration beats generated by the vibration mechanism. A controller generates a waveform responsive to the detected plurality of vibration beats. The waveform is generated in a first configuration when the BHA has a first weight on bit (WOB) or revolutions per minute (RPM) measurement based on the detected plurality of vibration beats and the waveform is generated in a second configuration when the BHA has a second WOB or RPM measurement based on the detected plurality of vibration beats.

Claims

1. A system for making bottom hole assembly (BHA) measurements in the bottom hole assembly (BHA), comprising:

a vibration mechanism configured to use mechanical energy provided by a mechanical energy source to produce a plurality of vibration beats at the BHA;

at least one vibration sensor for detecting the plurality of vibration beats generated by the vibration mechanism; and

a controller for generating a waveform responsive to the detected plurality of vibration beats, wherein the waveform is generated in a first configuration when the BHA has a first weight on bit (WOB) measurement based on the detected plurality of vibration beats and the waveform is generated in a second configuration when the BHA has a second WOB measurement based on the detected plurality of vibration beats.

2. The system of claim 1, wherein the controller generates the waveform in the first configuration when the detected plurality of vibration beats has a first amplitude and generates the waveform in the second configuration when the detected plurality of vibration beats has a second amplitude greater than the first amplitude.

3. The system of claim 2, wherein the WOB associated with the second amplitude is greater than the WOB associated with the first amplitude.

4. The system of claim 2 wherein the vibration mechanism further may be configured to set the first amplitude and the second amplitude of the waveform.

5. The system of claim 1, wherein the controller further generates the waveform in a third configuration when the BHA has a first number of revolutions per minute (RPM) based on the detected plurality of vibration beats and generates the waveform in a fourth configuration when the BHA has a second number of RPM based on the detected plurality of vibration beats.

6. The system of claim 5, wherein the third configuration of the waveform has a first frequency responsive to the first number of RPM and the fourth configuration of the waveform has a second frequency responsive to the second number of RPM.

7. The system of claim 6, wherein the vibration mechanism further may be configured to set the first frequency and the second frequency of the waveform.

8. The system of claim 6, wherein the controller determines the first frequency and the second frequency based on a repeating longer peak within the waveform of the plurality of vibration beats.

9. A method for making bottom hole assembly (BHA) measurements in a bottom hole assembly (BHA), comprising:

generating a plurality of vibration beats at the BHA using a vibration mechanism configured to use mechanical energy provided by a mechanical energy source;

detecting the plurality of vibration beats generated by the vibration mechanism; and

generating a waveform in a first configuration when the BHA has a first weight on bit (WOB) measurement responsive to the detected plurality of vibration beats; and

generating the waveform in a second configuration when the BHA has a second WOB measurement responsive to the detected plurality of vibration beats.

10. The method of claim 9, wherein you you the steps of generating the waveform further comprise:

generating the waveform in the first configuration when the detected plurality of vibration beats has a first amplitude; and

generating the waveform in the second configuration when the detected plurality of vibration beats has a second amplitude greater than the first amplitude.

11. The method of claim 10, wherein the WOB associated with the second amplitude is greater than the WOB associated with the first amplitude.

12. The method of claim 10, wherein the step of generating the vibration beats further comprises configuring the generation of the first amplitude and the second amplitude of the waveform.

13. The method of claim 9 further comprising the steps of:

generating the waveform in a third configuration when the BHA has a first number of revolutions per minute (RPM) based on the detected plurality of vibration beats; and

generating the waveform in a fourth configuration when the BHA has a second number of RPM based on the detected plurality of vibration beats.

14. The method of claim 13, wherein the third configuration of the waveform has a first frequency responsive to the first number of RPM and the fourth configuration of the waveform has a second frequency responsive to the second number of RPM.

15. The method of claim 14, wherein the step of generating the vibration beats further comprises configuring the first frequency and the second frequency of the waveform.

16. The system of claim 13 further including the step of determining the first frequency and the second frequency based on a repeating longer peak within the waveform of the plurality of vibration beats.

17. A system for making bottom hole assembly (BHA) measurements in a bottom hole assembly (BHA), comprising:

a vibration mechanism configured to use mechanical energy provided by a mechanical energy source to produce a plurality of vibration beats at the BHA;

at least one vibration sensor for detecting the plurality of vibration beats generated by the vibration mechanism; and

a controller for generating a waveform responsive to the detected plurality of vibration beats, wherein the waveform is generated in a first configuration when the BHA has a first number of revolutions per minute (RPM) based on the detected plurality of vibration beats and generates the waveform in a second configuration when the BHA has a second number of RPM based on the detected plurality of vibration beats.

18. The system of claim 17, wherein the first configuration of the waveform has a first frequency responsive to the first number of RPM and the second configuration of the waveform has a second frequency responsive to the second number of RPM.

19. The system of claim 17, wherein the controller generates the waveform in a third configuration when the detected plurality of vibration beats has a first amplitude and generates the waveform in the fourth configuration when the detected plurality of vibration beats has a second amplitude greater than the first amplitude.

20. The system of claim 19, wherein the WOB associated with the second amplitude is greater than the WOB associated with the first amplitude.