Method for exhaust gas recirculation rate control

• US 9,316,165 B2
• Filed: 05/23/2011
• Issued: 04/19/2016
• Est. Priority Date: 05/23/2011
• Status: Active Grant

• Current Assignee: GE Global Sourcing LLC (Westinghouse Air Brake Technologies Corporation)
• Original Assignee: General Electric Company
• Inventors: Akinyemi, Omowoleola Chukuwuemeka, Klingbeil, Adam
• Primary Examiner(s): Huynh, Hai
• Assistant Examiner(s): Laguarda, Gonzalo
• Application Number:
  US13/113,138
• Publication Number:
  US 20120298070A1
• Time in Patent Office: 1,793 Days
• Field of Search: 123/198.F, 123/294, 123/481, 123/568.11, 123/568.21, 123/330, 123/332, 123/339.16, 123/568.15, 123/325, 123/698, 602/78, 602/79, 701/108, 701/112
• US Class Current: 1/1
• CPC Class Codes: F02D 41/0047 Controlling exhaust gas recirculation [EGR] temperature control with cooler in recirculation circuit F02M26/33
• CPC Class Codes: F02D 41/0065 Specific aspects of external EGR control constructional details of EGR system F02M26/00
• CPC Class Codes: F02D 41/0087 Selective cylinder activation, i.e. partial cylinder operation deceleration cut-off F02D41/123
• CPC Class Codes: F02D 41/08 for idling F02D41/06, F02D41/16 take precedence
• CPC Class Codes: F02M 26/05 High pressure loops, i.e. wherein recirculated exhaust gas is taken out from the exhaust system upstream of the turbine and reintroduced into the intake system downstream of the compressor
• CPC Class Codes: F02M 26/43 in which exhaust from only one cylinder or only a group of cylinders is directed to the intake of the engine
• CPC Class Codes: Y02T 10/40 Engine management systems

Abstract

Various methods for controlling EGR rate are disclosed. In one embodiment, a method for controlling EGR rate in an engine comprises routing exhaust from a first cylinder group to an intake coupled to the engine, and not to atmosphere, routing exhaust from a second cylinder group to atmosphere, and, during a first engine operating condition, injecting fuel to each cylinder in the first cylinder group while injecting fuel to a subset of cylinders of the second cylinder group.

Claims

1. A method for controlling EGR rate in an internal combustion engine, comprising:

routing exhaust from a first cylinder group exclusively to an intake coupled to the engine, and not to atmosphere;

routing exhaust from a second cylinder group to atmosphere; and

during a first engine operating condition where an engine fuel demand is below a threshold demand, injecting fuel to each cylinder in the first cylinder group while injecting fuel to a subset of cylinders of the second cylinder group, where a number of cylinders of the subset of cylinders of the second cylinder group decreases in response to an increase in a target EGR rate.

2. The method of claim 1, wherein injecting fuel to the subset of the cylinders of the second cylinder group further comprises injecting fuel to at least one but fewer than all the cylinders of the second cylinder group over a single engine cycle.

3. The method of claim 1, further comprising adjusting an air/fuel ratio of the cylinders of the first cylinder group such that the air/fuel ratio of the cylinders of the first cylinder group is different from an air/fuel ratio of the cylinders of the second cylinder group.

4. The method of claim 1, further comprising during the first engine operating condition, adjusting fuel injection to one or more cylinders of the first cylinder group and the subset of the cylinders of the second cylinder group to control engine speed.

5. The method of claim 1, wherein the first engine operating condition further comprises an idle mode.

6. The method of claim 1, wherein the first engine operating condition further comprises a low-load mode.

7. The method of claim 1, wherein the number of cylinders in the subset of the cylinders of the second cylinder group is selected based on plural second engine operating conditions.

8. The method of claim 7, wherein the plural second engine operating conditions comprise one or more of engine speed, engine load, combustion stability, and EGR rate.

9. The method of claim 1, further comprising during a third engine operating condition, injecting fuel to each cylinder in the first cylinder group and injecting fuel to each cylinder in the second cylinder group.

10. The method of claim 9, wherein the third engine operating condition comprises a middle or high-load mode.

11. The method of claim 1, wherein the cylinders comprising the subset of cylinders of the second cylinder group changes after a first predetermined number of engine cycles such that each cylinder of the second cylinder group does not receive the injected fuel at least once within a second predetermined number of engine cycles.

12. A method of operating an internal combustion engine, comprising:

responsive to an effective exhaust gas recirculation (EGR) rate being below a target EGR rate, during a plurality of engine cycles, firing each cylinder from a first cylinder group more often than each cylinder from a second cylinder group, the first cylinder group comprising donor cylinders and the second cylinder group comprising non-donor cylinders.

13. The method of claim 12, wherein firing each cylinder from the first cylinder group more often than each cylinder from the second cylinder group further comprises injecting fuel to each cylinder of the first cylinder group and injecting fuel to at least one but fewer than all the cylinders of the second cylinder group over a single engine cycle.

14. The method of claim 12, wherein the plurality of engine cycles occurs during a low-load mode of the engine.

15. The method of claim 12, wherein firing each cylinder from the first cylinder group more often than each cylinder from the second cylinder group further comprises firing each cylinder from the first cylinder group more often than each cylinder from the second cylinder group to reach the target EGR rate.

16. The method of claim 15, wherein the target EGR rate is based on one or more of engine load, engine speed, combustion stability, and NOx emissions.

17. A method for controlling an EGR rate, comprising:

injecting fuel to each cylinder of a donor cylinder group;

injecting fuel to a subset of cylinders of a non-donor cylinder group; and

adjusting a number of cylinders of the subset of cylinders of the non-donor cylinder group based on a determined target EGR rate, including decreasing the number of cylinders in response to an increase in the determined target EGR rate.

18. The method of claim 17, wherein the target EGR rate is determined based on one or more of engine load, engine speed, combustion stability, and NOx emissions.

19. The method of claim 17, further comprising adjusting an amount of fuel injected to each cylinder of the donor cylinder group and each cylinder of the subset of cylinders of the non-donor cylinder group to obtain a desired engine speed.

20. The method of claim 17, wherein an amount of fuel injected to each cylinder of the donor cylinder group is different than an amount of fuel injected to each cylinder of the subset of cylinders of the non-donor cylinder group.

21. A method, comprising:

selectively skipping one or more non-donor cylinders in an engine having pluralities of both donor and non-donor cylinders based at least in part on a determined speed of the engine and a target EGR rate.