Surface sensing device with optical monitoring system

• US 9,316,473 B2
• Filed: 04/27/2011
• Issued: 04/19/2016
• Est. Priority Date: 05/05/2010
• Status: Active Grant

• Current Assignee: Leica Geosystems AG (Hexagon AB)
• Original Assignee: Leica Geosystems AG (Hexagon AB)
• Inventors: Jensen, Thomas, Siercks, Knut
• Primary Examiner(s): Chowdhury, Tarifur
• Assistant Examiner(s): Akanbi, Isiaka
• Application Number:
  US13/643,463
• Publication Number:
  US 20130050701A1
• Time in Patent Office: 1,819 Days
• Field of Search: 356/614, 356/369, 3562372-2376, 250/559.29, 335/03, 335/61
• US Class Current: 1/1
• CPC Class Codes: G01B 11/007 feeler heads therefor
• CPC Class Codes: G01B 5/012 Contact-making feeler heads therefor

Abstract

A surface sensing device comprising an optical monitoring system for measuring a displacement of the tip a hollow stylus with respect to a stylus carrier. According to the invention, the light emitting means of the optical monitoring system are built in such a way that the beam has at least two distinguishable light characteristics with a given characteristics distribution. The optical monitoring system further comprises an optically encoding component positioned in the stylus carrier in the optical return path and designed to transform the information of an impinging position of the returned beam upon the optical encoding component into a change of the characteristics distribution of the returned beam, and the detector means is sensitive for the at least two distinguishable light characteristics and built for generating the electrical output signal dependent on the changed characteristics distribution of the returned beam.

Claims

1. A surface sensing device comprising:

a basis;

a probe head for establishing and maintaining a contacting or contactless measurement connection to a surface to be measured, the probe head being moveably linked to the basis by at least one joint, wherein the probe head comprises a stylus carrier and a hollow stylus with a stylus tip; and

an optical monitoring system for measuring a displacement of the stylus tip with respect to the stylus carrier, the optical monitoring system including;

light emitting means for generating a beam to be directed inside the stylus towards the stylus tip, where at least parts of the beam are reflected as a returned beam propagating along an optical return path; and

detector means for the returned beam being capable of generating an electrical output signal indicative of the displacement of the stylus tip, wherein;

the light emitting means are built in such a way that the beam has at least two distinguishable light characteristics with a given characteristics distribution;

the optical monitoring system further comprises an optically encoding component positioned in the stylus carrier in the optical return path and designed to transform the information of an impinging position of the returned beam upon the optical encoding component into a change in the distribution between fractions of the distinguishable light characteristics of the characteristics distribution of the returned beam;

the detector means is sensitive for the at least two distinguishable light characteristics and built for generating the electrical output signal dependent on the changed characteristics distribution of the returned beam; and

the optically encoding component is designed in such a way that the characteristics distribution of the returned beam is modified, wherein the modification varies dependent on the impinging position of the returned beam upon the optical encoding component, so that the returned beam with the modified characteristics distribution propagating from the optical encoding component to the detector means is indicative of the impinging position and thereof of the displacement of the stylus tip independent from an exact propagation pathway of the returned beam within the optical return path, so as to enable for optical waveguiding of the returned beam with the modified characteristics distribution to the detector means by an optical fiber without losing optical indication of the displacement of the stylus tip carried by the returned beam.

2. A surface sensing device according to claim 1, wherein:

the surface sensing device is provided as a coordinate measuring machine with an articulated arm, one end thereof forming the basis and the other end thereof comprising a socket for removeably attaching the probe head;

the light emitting means and the detector means are positioned outside the probe head; and

the beam generated by the light emitting means as well as the returned beam propagating from the optically encoding component to the detector means are waveguided in the articulated arm by optical fibers;

or

the surface sensing device is provided as a bridge type coordinate measuring machine including;

two portal legs, the portal legs being movably connected to the basis and supporting a bridge;

an X-carriage movable along the bridge; and

a Z-column being movably connected to the X-carriage and comprising a socket for removeably attaching the probe head.

3. A surface sensing device according to claim 2, wherein:

the light emitting means includes one or more laser light sources;

the detector means, includes one or more light detectors;

the light emitting means and the detector means are housed in the basis; and

the socket provides for a rotary degree of freedom of the probe head with respect to the Z-column or to the other end of the articulated arm, respectively.

4. A surface sensing device according to claim 1, wherein:

the at least two distinguishable light characteristics are given by light components of the generated beam having;

different wavelengths or wavelength ranges and/or

different polarization states, and the characteristics distribution is given by a proportion or fraction of each light component.

5. A surface sensing device according to claim 1, wherein the optically encoding component includes a segmented optical filter located in an entrance pupil plane of a second optical fiber collimator in the optical return path, the filter including at least two segments of different.

6. A surface sensing device according to claim 1, wherein the optically encoding component includes a segmented optical filter located in an entrance pupil plane of a second optical fiber collimator in the optical return path, the filter including at least two segments of different non-overlapping, transmission characteristics, wherein the segmented optical filter is a chromatic filter provided with spectrally non-overlapping transmission windows with spectral distance of 100 or 200 GHz, i.e. 0.8 nm or 1.6 nm in the C- and L-band, corresponding to the ITU norm of telecommunication.

7. A surface sensing device according to claim 1, wherein the optically encoding component comprises an optical refracting component for the returned beam capable of a locally in the receiving plane varying deflection of the returned beam in a direction perpendicular to the direction of propagation of the returned beam.

8. A surface sensing device according to claim 1, the hollow stylus having a stylus length, wherein the optically encoding component comprises a segment designed for signal transmission for an interferometric distance measurement for determining changes in the stylus length.

9. A surface sensing device according to claim 1, wherein the returned beam is directed to the optically encoding component after passing at least one beam splitter forming a beam distributor.

10. A surface sensing device according to claim 9, wherein the beam distributor is provided together with the optically encoding component as a micro-optical component that is glued together, said micro-optical component being provided with a light trap, with an absorbing black glass backside for reducing disturbing reflections of non-transmitted light.

11. A surface sensing device according to claim 1, wherein the optically encoding component is a segmented optical filter and is provided with segments with polarization-selective transmission.

12. A surface sensing device according to claim 11, further comprising a quarter wave plate enabling the determination of a phase relationship between the return beam paths of different polarization by using a polarimeter.

13. A surface sensing device according to claim 1, wherein the light emitting means is a multitude of laser light sources emitting at different wavelengths.

14. A surface sensing device according to claim 13, wherein:

the optical monitoring system is additionally provided with a multiplexer designed to spectrally combine the light of the different wavelengths from the multitude of laser light sources and to couple the combined light into a first optical fiber leaving the multiplexer;

the detector means is formed by multitude of detectors sensitive for the different wavelengths; and

the optical monitoring system is additionally provided with a de-multiplexer designed to spectrally separate the light of the returned beam into beam fractions of the different wavelengths for detection by the multitude of detectors.

15. A surface sensing device according to claim 1, wherein the light emitting means is a super-luminescent light-emitting diode particularly with an emission band of about 10 nm bandwidth, the spectral emission of which is separated in the returned beam by the optically encoding component into a plurality of partial beams of different wavelengths to be provided to the detector means.

16. A surface sensing device according to claim 1, wherein the light emitting means is a multitude of laser light sources emitting at different wavelengths and being modulated at different frequencies corresponding to multiple frequencies in a Fourier spectrum, and the detector means is sensitive for the distinguishable light characteristics, the individual signals being separable by analogue or digital demodulation.

17. A surface sensing device according to claim 1, wherein:

the probe head includes a tactile sensor for establishing and maintaining a contacting measurement connection to the surface to be measured;

or

the probe head includes an optical-tactile sensor for establishing and maintaining a contacting measurement connection to the surface to be measured, the optical-tactile sensor comprising a light-transmissive sensor tip or a perforated sensor tip for light transmission;

or

the probe head includes an optical sensor for establishing and maintaining a contactless measurement connection to the surface to be measured.

18. A surface sensing device according to claim 17, wherein the tactile sensor is provided with a retro- reflector.

19. A surface sensing device according to claim 17, wherein:

a rotary actuator is provided, the stylus being connected to the stylus carrier conveyed by the rotary actuator, and comprising a distance measuring fiber with a fiber coil, or

it is provided with an optical rotary coupler for the monomode fiber designed for allowing unlimited rotation of the stylus, one part of the optical rotary coupler being connected and rotatable together with stylus, whereas another part of rotary coupler being stationary.

20. A surface sensing device according to claim 1, wherein it is provided with a 3-axes measurement capability, comprising:

an additional segmented chromatic filter provided with at least two segments of preferably spectrally non-overlapping transmission characteristics, and

a beam distributor with beam splitters for use with a combination of segmented optical filters, the beam distributor comprising beam-deviating prisms, beam splitters and segmented chromatic filters, a lower beam splitter being attached to an upper stylus end movable in Z-direction, whereas the other parts of beam distributor being housed fixed in the stylus carrier, wherein the returned beam is split by beam splitter into two parts, one part propagating towards beam splitter carrying a segmented chromatic filter, the other part being directed over prism to segmented chromatic filter.

21. A probe head for a surface sensing device according to claim 1, the probe head being formed for establishing and maintaining a contacting or contactless measurement connection to the surface to be measured, wherein the probe head comprises a stylus carrier and a hollow stylus with a stylus tip, wherein:

the probe head comprises means for receiving a beam having at least two distinguishable light characteristics with a given characteristics distribution from the surface sensing device waveguided by an optical fiber and means for coupling-out the beam of the optical fiber and directing it inside the stylus towards the stylus tip, where at least parts of the beam are reflected as a returned beam propagating along an optical return path;

an optically encoding component as part of an optical monitoring system for measuring a displacement of the stylus tip with respect to the stylus carrier, the optically encoding component being positioned in the stylus carrier in the optical return path and designed to transform the information of an impinging position of the returned beam upon the optically encoding component into a change of the characteristics distribution of the returned beam; and

means for coupling-in the returned beam having the changed characteristics distribution into an optical fiber, so as to enable for optical waveguiding of the returned beam in the surface sensing device.

22. A probe head according to claim 21, wherein the stylus carrier further comprising at least one of:

a circulator connected to a transmission fiber and to a first optical fiber and a second optical fiber for;

injection of the beam received from the transmission fiber into the first optical fiber connected to a first optical fiber collimator, and

injection of the returned beam being coupled-in into the second optical fiber by a second optical fiber collimator into the optical transmission fiber; and

a beam distributor comprising a beam splitter.

23. A monitoring method for a probe head of a surface sensing device, the probe head comprising a stylus carrier and a hollow stylus with a stylus tip, the monitoring method being designed for measuring a displacement of the stylus tip with respect to the stylus carrier, the monitoring method comprising:

directing a beam having at least two distinguishable light characteristics with a given characteristics distribution inside the stylus towards the stylus tip, where at least parts of the beam are reflected as a returned beam propagating along an optical return path,

transforming the information dependent on an impinging position of the returned beam upon an optically encoding component positioned in the stylus carrier in the optical return path into a change of the characteristics distribution of the returned beam;

detecting the at least two distinguishable light characteristics of the returned beam, and

determining the displacement of the stylus tip with respect to the stylus carrier dependent on the changed characteristics distribution of the returned beam.

24. A monitoring method according to claim 23, wherein after the step of transforming the returned beam is waveguided by an optical fiber.

25. A monitoring method according to claim 23, wherein the displacement of the stylus tip is determined in an X- and/or Y-direction with respect to the stylus carrier.

26. A monitoring method according to claim 23, wherein the displacement of the stylus tip is determined in an X- and/or Y-direction with respect to the stylus carrier, wherein the displacement of the stylus tip is determined additionally in a Z-direction by:

deflecting the returned beam dependent on the displacement in Z-direction before carrying out the step of transforming and then determining the displacement of the stylus tip also in Z-direction dependent on the changed characteristics distribution of the returned beam;

or

using an electronic distance measurement system, in particular with an inductive sensor.

27. A surface sensing device comprising:

a basis;

a probe head for establishing and maintaining a contacting or contactless measurement connection to a surface to be measured, the probe head being moveably linked to the basis by at least one joint, wherein the probe head comprises a stylus carrier and a hollow stylus with a stylus tip; and

an optical monitoring system for measuring a displacement of the stylus tip with respect to the stylus carrier, the optical monitoring system including;

light emitting means for generating a beam to be directed inside the stylus towards the stylus tip, where at least parts of the beam are reflected as a returned beam propagating along an optical return path; and

detector means for the returned beam being capable of generating an electrical output signal indicative of the displacement of the stylus tip,

wherein;

the light emitting means are built in such a way that the beam has at least two distinguishable light characteristics with a given characteristics distribution;

the optical monitoring system further comprises an optically encoding component positioned in the stylus carrier in the optical return path and designed to modify the returned beam into a change of the characteristics distribution of the returned beam, wherein the modification varies dependent on the impinging position of the returned beam upon the optical encoding component;

the detector means is sensitive for the at least two distinguishable light characteristics and built for generating the electrical output signal dependent on the changed characteristics distribution of the returned beam.