Power tool having rotary input control

• US 9,321,156 B2
• Filed: 01/31/2013
• Issued: 04/26/2016
• Est. Priority Date: 01/07/2010
• Status: Active Grant

• Current Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Original Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Inventors: Eshleman, Scott J., Schell, Craig A., Seman, Andrew E. Jr., Puzio, Daniel, Brotto, Daniele C., Kelleher, Joseph P., Concari, Gabriel E., Schoch, Robert B., Murray, Thomas W.
• Primary Examiner(s): Smith, Scott A.
• Application Number:
  US13/755,463
• Publication Number:
  US 20130140049A1
• Time in Patent Office: 1,181 Days
• Field of Search: 173/1, 173/2, 173/4, 173/176, 173/178, 173/181, 173/183, 173/216, 173/217
• US Class Current: 1/1
• CPC Class Codes: B23B 2220/08 Deburring
• CPC Class Codes: B25B 21/00 Portable power-driven screw or nut setting or loosening tools; details or components, e.g. casings, bodies, of portable power-driven tools not particularly related to the operation performed B25F5/00; for mounting or dismounting wheels B60B29/006; Attachments for drilling apparatus serving the same purpose machines B23P19/06
• CPC Class Codes: B25B 21/008 with automatic change-over from high speed-low torque mode to low speed-high torque mode
• CPC Class Codes: B25B 23/00 Details of, or accessories for, spanners, wrenches, screwdrivers bolt tensioners B25B29/02
• CPC Class Codes: B25B 23/0064 Means for adjusting screwing depth
• CPC Class Codes: B25B 23/14 Arrangement of torque limiters or torque indicators in wrenches or screwdrivers couplings for transmitting rotation or clutches F16D; devices for measuring torque per se G01L
• CPC Class Codes: B25B 23/147 specially adapted for electrically operated wrenches or screwdrivers
• CPC Class Codes: B25D 2250/221 Sensors
• CPC Class Codes: B25F 5/00 Details or components of portable power-driven tools not particularly related to the operations performed and not otherwise provided for
• CPC Class Codes: B25F 5/001 Gearings, speed selectors, clutches or the like specially adapted for rotary tools
• CPC Class Codes: E21B 15/04 specially adapted for directional drilling, e.g. slant hole rigs
• CPC Class Codes: H01H 9/06 Casing of switch constituted by a handle serving a purpose other than the actuation of the switch, e.g. by the handle of a vacuum cleaner

Abstract

An improved method is provided for operating a power tool. The method includes: monitoring rotational motion of the power tool about an axis using a rotational motion sensor disposed in the power tool; determining a direction of the rotational motion about the axis; and driving the output member in a direction defined by the detected rotational motion of the tool, where the output member is driven by a motor residing in the power tool. Thus, the output member is drive clockwise when the rotational motion of the tool is clockwise about the axis and the output member is drive counter-clockwise when the rotational motion of the tool is counter-clockwise about the axis.

Claims

1. A method for operating a power tool having a housing and an output member coupled to the housing, the method comprising:

detecting a user input to activate the power tool;

activating a control circuit disposed in the housing upon receipt of the user input; and

upon or after activating the power tool, (a) monitoring rotational motion of the housing about a housing axis using a rotational motion sensor disposed in the housing;

(b) using the control circuit, determining a direction of the rotational motion of the housing about the housing axis; and

(c) using the control circuit, driving a motor disposed in the housing to cause the output member to rotate in a direction that corresponds to the detected rotational motion of the housing.

2. The method of claim 1, wherein determining a direction of the rotational motion comprises determining angular displacement of the tool about the axis in relation to a reference position, and wherein driving the output member comprises driving the output member at a rotational speed that correlates to the angular displacement of the tool from the reference position.

3. The method of claim 1, wherein determining a direction of the rotational motion comprises determining angular displacement of the tool about the axis in relation to a reference position, and wherein driving the output member comprises driving the output member at a rotational speed when the angular displacement of the tool from the reference position exceeds a displacement threshold.

4. The method of claim 1, wherein driving the output member comprises driving the output member in the same direction as the rotational motion of the tool about the axis.

5. The method of claim 1, further comprising maintaining activation of the control circuit for a predetermined amount of time after detecting at least one of the user input and the rotational motion of the housing.

6. The method of claim 1, wherein detecting the user input comprises receiving a signal when the output member of the tool engages a workpiece.

7. The method of claim 6, wherein receiving the signal comprises receiving the signal when the output member moves axially rearward when depressed against the workpiece.

8. The method of claim 1, wherein detecting the user input comprises receiving a signal when the user is grasping the tool.

9. The method of claim 1, wherein detecting the user input comprises receiving a signal from a user actuatable switch coupled to a housing of the power tool.

10. The method of claim 1, further comprising causing at least a portion of the power tool to provide haptic feedback upon receiving the user input.

11. The method of claim 10, wherein causing at least a portion of the power tool to provide haptic feedback comprises causing vibration of the portion of the power tool.

12. A power tool comprising:

a housing;

an input member coupled to the housing and configured to generate a first signal that corresponds to a detected user input to activate the power tool;

an output member coupled to the housing and configured to rotate about a longitudinal axis;

a motor contained in the housing and drivably coupled to the output member to impart rotary motion to the output member;

a rotational motion sensor arranged in the housing and operable to generate a second signal that corresponds to detected rotational motion of the housing about an axis of the housing; and

a control circuit in the housing;

(a) that is activated upon receipt of the first signal; and

, (b) upon or after activation of the control circuit and based upon receipt of the second signal, determines a direction of the rotational motion of the housing about the housing axis, and drives the motor to drive the output member in a direction that corresponds to the rotational motion of the housing.

13. The power tool of claim 12, wherein the control circuit drives the motor to cause clockwise motion of the output member about the longitudinal axis when the rotational motion of the housing about the housing axis is clockwise, and drives the motor to cause counter-clockwise motion of the output member about the longitudinal axis when the rotational motion of the housing about the housing axis is counter-clockwise.

14. The power tool of claim 12 wherein the control circuit determines angular displacement of the housing about the housing axis in relation to a reference position and drives the motor at a rotational speed that correlates to the angular displacement of the tool.

15. The power tool of claim 12 wherein the control circuit determines angular displacement of the housing about the housing axis in relation to a reference position and drives the motor at a rotational speed when the angular displacement exceeds a displacement threshold.

16. The power tool of claim 12, wherein the control circuit remains activated for a predetermined time after receipt of at least one of the first signal and the second signal.

17. The power tool of claim 12, wherein the input member comprises an activation sensor configured detect when the output member of the tool engages or approaches a workpiece.

18. The power tool of claim 17, wherein the output member is axially moveable relative to the housing, and the activation sensor includes at least one of a switch and an axial motion sensor that detects axial movement of the output member when depressed against a workpiece.

19. The power tool of claim 12, wherein the input member comprises an activation sensor configured to detect when the user is grasping the tool.

20. The power tool of claim 12, wherein the input member comprises a user-actuatable switch coupled to a housing of the power tool.

21. The power tool of claim 19, further comprising a handle portion coupled to a rear portion of the housing and extending generally transverse the housing axis, and the switch is coupled to the handle portion.

22. The power tool of claim 21, wherein the switch is coupled to a rear end portion of the handle.

23. The power tool of claim 22, wherein the handle portion is contoured to be grasped by a user'"'"'s hand.

24. The power tool of claim 23, wherein the switch comprises a paddle switch contoured to match a rear contour of the handle, and configured for actuation by a palm of a user'"'"'s hand when the user is grasping the handle.

25. The power tool of claim 22, wherein the handle has a generally oblong shape with a convex outer surface, and the switch is coupled to a rear portion of the outer surface and has a generally elongated convex shape that corresponds the convex outer surface.

26. The power tool of claim 21, wherein housing portion and the handle portion are in a generally T-shaped configuration.