Automatic splicer for continuous supply of laminar strips

• US 9,321,604 B2
• Filed: 04/03/2012
• Issued: 04/26/2016
• Est. Priority Date: 05/06/2011
• Status: Active Grant

• Current Assignee: Torres Martinez, Manuel
• Original Assignee: Torres Martinez, Manuel
• Inventors: Torres Martinez, Manuel
• Primary Examiner(s): Osele, Mark A
• Application Number:
  US14/115,987
• Publication Number:
  US 20140060745A1
• Time in Patent Office: 1,484 Days
• US Class Current: 1/1
• CPC Class Codes: B65H 19/18 Attaching, e.g. pasting, the replacement web to the expiring web adhesive arrangements on leading end of replacement web, tabs and adhesive tapes for splicing B65H19/102
• CPC Class Codes: B65H 19/1836 the replacement web being accelerated or running prior to splicing contact
• CPC Class Codes: B65H 2301/46115 by bringing leading edge to splicing station, e.g. by chain or belt
• CPC Class Codes: B65H 2301/46414 by nipping rollers
• CPC Class Codes: B65H 2403/513 involving elongated cam, i.e. parallel to linear transport path
• CPC Class Codes: B65H 2408/2211 splicing unit located above several web rolls arranged parallel to each other
• CPC Class Codes: B65H 2701/1762 Corrugated

Abstract

The present invention relates to an automatic splicer for the continuous supply of laminar strips, comprising a reel holder for incorporating two reels that can be positioned alternately in a feed position for feeding to an application process and in a standby position, there being above the reel holder a guide rail on which a splicer head that can move in a movement projected towards a splicing zone is mounted, carrying the laminar strip of a reel arranged in standby for splicing it with the laminar strip of the feed reel during a joint movement of said laminar strips.

Claims

1. An automatic splicer for providing a continuous supply of laminar strips, the automatic splicer comprising:

a reel holder adapted to hold a first reel holding a first laminar strip and a second reel holding a second laminar strip, wherein the reel holder can be selectively positioned among a feed position adapted to enable feeding of the first laminar strip of the first reel to an application process, a loading position adapted to enable loading of the second laminar strip of the second reel, and a standby position adapted to enable the feeding to continue when first laminar strip of the first reel runs out;

a variable-path storage adapted to hold at least one laminar strip;

wherein the first and second laminar strips pass to the application process through the variable-path storage;

a guide rail mounted above the reel holder, the guide rail having a standby zone and a splicing zone;

a moveable splicer head mounted on the guide rail, the splicer head being adapted to move on the guide rail between the standby zone and the splicing zone, wherein while moving between the standby zone and the splicing zone the moveable splicer head passes between a lower support and a plurality of ramps located in an upper portion, the moveable splicer head being further adapted to splice the first and second laminar strips while the first and second laminar strips both move at a selected speed and the splicer head moves at a second speed greater than the selected speed, wherein the automatic splicer continues to provide a constant supply of laminar strips while the moveable splicer head splices the first and second laminar strips.

2. The automatic splicer for the supply of laminar strips according to claim 1, wherein the moveable splicer head comprises a body comprising a sliding assembly disposed on the guide rail, the body further comprising:

a plurality of springs; and

a carriage disposed on the plurality of springs, the carriage being adapted to move vertically on the springs, the carriage having first and second rollers which are synchronized in rotational movement;

a cutting mechanism disposed between the first and second rollers, the cutting mechanism being adapted to move vertically on the body.

3. The automatic splicer for the continuous supply of laminar strips according to claim 2, wherein the carriage and the cutting mechanism of the moveable splicer head include respective stops, the respective stops being supported on the plurality of ramps while the moveable splicer head moves through the splicing zone, thereby forcing the carriage and the cutting mechanism to move downwards.

4. The automatic splicer for the continuous supply of laminar strips according to claim 3, wherein the respective stops of the carriage and of the cutting mechanism are arranged in an articulated assembly which allows them to pivot backwards during a movement of the moveable splicer head in order to overcome the plurality of ramps without forcing the carriage and the cutting mechanism to move downwards.

5. The automatic splicer for the continuous supply of laminar strips according to claim 1, wherein the lower support of the splicing zone comprises first and second consecutive continuous bands between which the cutting mechanism cuts the first laminar strip to enable splicing of the first laminar strip with the second laminar strip while the first reel and the second reel continue to move.

6. The automatic splicer for the continuous supply of laminar strips according to claim 1, wherein the plurality of ramps are arranged in an upward movement assembly synchronized with a movement of the moveable splicer head allowing the movement of the moveable splicer head without forcing the carriage and the cutting mechanism to move downwards.

7. The automatic splicer for the continuous supply of laminar strips according to claim 1, wherein a hinged ramp is arranged in relation with the reel holder for unloading a remainder of the first laminar strip of the first reel that runs out after the splicing of the first laminar strip with the second laminar strip.

8. The automatic splicer for the continuous supply of laminar strips according to claim 1, further comprising:

a rotatable reel holder adapted to hold the first reel holding the first laminar strip and the second reel holding the second laminar strip, wherein the rotatable reel holder is adapted to be rotated among the feed position, the loading position, and the standby position.