System for gas hydrate production and method thereof

• US 9,322,250 B2
• Filed: 08/15/2013
• Issued: 04/26/2016
• Est. Priority Date: 08/15/2013
• Status: Active Grant

• Current Assignee: Baker Hughes Holdings LLC (Baker Hughes Company)
• Original Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Inventors: Johnson, Michael H.
• Primary Examiner(s): Loikith, Catherine
• Assistant Examiner(s): Miller, Crystal J
• Application Number:
  US13/967,763
• Publication Number:
  US 20150047850A1
• Time in Patent Office: 985 Days
• US Class Current: 1/1
• CPC Class Codes: E21B 41/0099 specially adapted for drilling for or production of natural hydrate or clathrate gas reservoirs; Drilling through or monitoring of formations containing gas hydrates or clathrates
• CPC Class Codes: E21B 43/12 Methods or apparatus for controlling the flow of the obtained fluid to or in wells E21B43/25 takes precedence; valve arrangements E21B34/00

Abstract

A system for gas hydrate production. The system includes a tubular having a plurality of ports. The plurality of ports includes a first port configured to automatically open at a first differential pressure, and to remain closed at differential pressures below the first differential pressure. A second port configured to remain closed at the first differential pressure, and to automatically open at a second differential pressure greater than the first differential pressure; wherein the second port is located uphole of the first port. Also included is a method of improving methane hydrate production.

Claims

1. A system for gas hydrate production, the system comprising:

a tubular having a plurality of ports, the plurality of ports including;

a first port configured to automatically open at a first differential pressure between an interior of the tubular and a band of gas hydrate, and to remain closed at differential pressures below the first differential pressure; and

,

a second port configured to remain closed at the first differential pressure, and to automatically open at a second differential pressure between the interior of the tubular and the band of gas hydrate, the second differential pressure greater than the first differential pressure, the second port located uphole of the first port; and

,

a pressure reducing mechanism within the tubular, the pressure reducing mechanism located uphole of the first and second ports, the pressure reducing mechanism configured to reduce internal pressure within the tubular and across both the first and second ports;

wherein the second differential pressure to open the second port is achieved via introduction of gas from the band of gas hydrate through the first port, which lowers the internal pressure within the tubular.

2. The system of claim 1, further comprising first and second active valves in fluidic communication with the first and second ports, the first and second active valves operable at the first and second differential pressures to open the first and second ports, respectively.

3. The system of claim 2, wherein the first and second active valves are spring valves, and a spring in the first active valve has a smaller spring constant than a spring in the second active valve.

4. The system of claim 3, wherein the first and second spring valves each include a blocking member biased to close the respective port by the first and second springs, respectively, and an apertured spring support configured to provide fluidic communication between the interior of the tubular and an interior of the respective spring valve.

5. The system of claim 2, wherein the first and second active valves include valve housings that are separately secured to the first and second ports, respectively.

6. The system of claim 2, wherein the first and second valves each include a valve blocking member biased to block the port to prevent fluid from the band of gas hydrate from entering the interior of the tubular.

7. The system of claim 1, wherein the pressure reducing mechanism is an electrical submersible pump.

8. The system of claim 7, wherein the pump is positioned within a conduit within the tubular.

9. The system of claim 1, further comprising at least three longitudinally displaced ports, wherein a differential pressure required to open each of the at least three longitudinally displaced ports is dependent on longitudinal location.

10. A method of improving methane hydrate production, the method comprising:

inserting a ported tubular into a borehole;

aligning first and second ports with at least one band of methane hydrate, the second port positioned uphole of the first port;

reducing pressure within the tubular and across both the first and second ports with a pressure reducing mechanism located uphole of the second port;

automatically opening the first port when a first differential pressure between an interior of the tubular and the at least one band of methane hydrate is reached;

maintaining the second port in a closed condition at the first differential pressure;

increasing differential pressure from the first differential pressure to a second differential pressure by introducing methane gas through the first port, wherein the methane gas reduces pressure within the interior of the tubular; and

,

automatically opening the second port at the second differential pressure between the interior of the tubular and the at least one band of methane hydrate, the second differential pressure greater than the first differential pressure.

11. The method of claim 10 wherein the pressure reducing mechanism is an electrical submersible pump.

12. The method of claim 10 further comprising employing the pressure reducing mechanism within a conduit within the tubular and positioning the pressure reducing mechanism uphole of the second port.

13. The method of claim 10 further comprising fluidically connecting first and second active valves with the first and second ports, respectively, the first and second active valves operable at the first and second differential pressures to open the first and second ports, respectively.

14. The method of claim 13, wherein the first and second active valves are spring valves, the method further comprising employing a spring in the first active valve that has a smaller spring constant than a spring in the second active valve.

15. A method of improving production in a downhole environment, the method comprising:

inserting a ported tubular into a borehole;

aligning first and second ports in the tubular with at least one band of natural resources, the second port positioned uphole of the first port;

reducing pressure within the tubular and across both the first and second ports with a pressure reducing mechanism located uphole of the second port;

automatically opening the first port when a first differential pressure between an interior of the tubular and the at least one band is reached;

maintaining the second port in a closed condition at the first differential pressure;

reducing pressure within the interior of the tubular by introducing natural resources through the first port and into the interior, and increasing differential pressure from the first differential pressure to a second differential pressure by introducing gas from the at least one band through the first port; and

,

automatically opening the second port at the second differential pressure between an interior of the tubular and the at least one band, the second differential pressure greater than the first differential pressure.

16. The method of claim 15, further comprising fluidically connecting first and second active valves with the first and second ports, respectively, the first and second active valves operable at the first and second differential pressures to open the first and second ports, respectively.

17. The method of claim 16, wherein the first and second active valves are spring valves, the method further comprising employing a spring in the first active valve that has a smaller spring constant than a spring in the second active valve.

18. The method of claim 15, wherein the tubular within the borehole includes a lateral portion and a vertical portion, wherein aligning first and second ports in the tubular with at least one band of natural resources includes aligning first and second ports in the lateral portion of the tubular with one band of natural resources.