Whole house ventilation system

• US 9,322,568 B2
• Filed: 10/07/2011
• Issued: 04/26/2016
• Est. Priority Date: 10/07/2010
• Status: Active Grant

• Current Assignee: Field Controls LLC
• Original Assignee: Field Controls LLC
• Inventors: Aycock, James L.
• Primary Examiner(s): RUBY, TRAVIS C
• Application Number:
  US13/321,611
• Publication Number:
  US 20130180700A1
• Time in Patent Office: 1,663 Days
• Field of Search: 165/248, 165/249, 165/252, 165/267, 165/270, 165/279, 165/286, 165/59, 165/54, 454/238, 454/239, 454/252, 454/265, 454/333, 454/338, 454/255, 454/256, 454/340, 454/341, 454/347, 454/9
• US Class Current: 1/1
• CPC Class Codes: F24F 11/0001 for ventilation F24F11/30 takes precedence
• CPC Class Codes: F24F 11/72 for controlling the supply of treated air, e.g. its pressure
• CPC Class Codes: F24F 11/77 by controlling the speed of ventilators
• CPC Class Codes: F24F 13/1426 characterised by actuating means
• CPC Class Codes: F24F 2011/0002 for admittance of outside air
• CPC Class Codes: F24F 7/08 with separate ducts for supplied and exhausted air with provisions for reversal of the input and output systems
• CPC Class Codes: Y02B 30/70 Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Abstract

A control system is disclosed for a house HVAC system including a thermostat, supply and return air plenums and an HVAC fan. The thermostat selectively controls the HVAC system to maintain the desired temperature and resulting in a variable operating cycle period between successive on times. A fresh air intake duct is between an exterior intake vent and the return air plenum. A stale air exhaust duct is between the return air plenum and an exterior exhaust vent. The control system comprises a controllable intake damper in the fresh air intake duct and a controllable exhaust damper in the stale air exhaust duct. A controller is operatively connected to the house HVAC fan and the controllable dampers. The controller predicts an upcoming cycle period for a next successive operating cycle and calculates a fresh air vent time.

Claims

1. A control system for a whole house ventilation system comprising a house air handling system including a fan, a thermostat, and supply and return air plenums, the thermostat selectively controlling the air handling system to maintain desired temperature and resulting in a variable HVAC operating cycle period between successive on times of the fan, where a fresh air vent time is an adaptable duration value, the control system comprising:

an air exchange duct between one of the plenums and an exterior vent;

a controllable damper in the air exchange duct; and

a controller operatively connected to the house air handling system fan and the controllable damper, the controller storing a desired fresh air exchange rate, wherein the controller predicts duration of the next operating cycle period based on the duration of the previous operating cycle,

wherein the operating cycle period is defined as ranging from on to off and back on again,

wherein the value for the predicted duration of the next operating cycle period is calculated and recorded,

wherein this recorded value for the predicted duration of the next operating cycle period is used as part of a formula to determine length of the fresh air vent time for the next successive operating cycle using the fresh air exchange rate, and

wherein the controller controls the damper to open the damper for the fresh air vent time during the next successive operating cycle.

2. The control system of claim 1 wherein the controller includes a user interface and a user can vary the desired fresh air exchange rate.

3. The control system of claim 1 wherein the controller is adapted to automatically initiate a next successive operating cycle after a select time delay.

4. The control system of claim 1 wherein the controller is adapted to automatically shorten a current operating cycle responsive to the air handling system being on for a select length of time.

5. The control system of claim 1 wherein the air handling system comprises an HVAC system and wherein the controller is adapted to maintain an HVAC fan energized after the air handling system is turned off responsive to the thermostat for any remaining duration of the fresh air vent time.

6. The control system of claim 1 wherein the air handling system comprises a variable speed fan and the controller is adapted to control the fresh air vent time responsive to actual fan speed.

7. The control system of claim 6 wherein the controller is operatively connected to a pressure sensor for sensing return air plenum pressure to determine fan speed.

8. The control system of claim 1 wherein the controller includes a fresh air mode wherein the controller is adapted to open the damper and energize an air handling system fan responsive to a user command.

9. The control system of claim 1 wherein the fresh air exchange rate comprises an average fresh air exchange rate.

10. The control system of claim 1, wherein the fresh air vent time is calculated as a default value for a lowest fan speed, multiplied by an operating cycle period for a previous operating cycle, multiplied by a current level of air exchange as selected by a user.

11. A control system for a whole house ventilation system comprising an HVAC system including a fan, a thermostat, and supply and return air plenums, the thermostat selectively controlling the HVAC system to maintain desired temperature and resulting in a variable HVAC operating cycle period between successive on times of the fan, where a fresh air vent time is an adaptable duration value, the control system comprising:

a fresh air intake duct between an exterior intake vent and the return air plenum;

a stale air exhaust duct between the return air plenum and an exterior exhaust vent;

a controllable intake damper in the fresh air intake duct;

a controllable exhaust damper in the stale air exhaust duct; and

a controller operatively connected to the house HVAC fan and the controllable dampers, the controller storing a desired fresh air exchange rate, wherein the controller predicts duration of the next operating cycle period based on the duration of the previous operating cycle,

wherein the operating cycle period is defined as ranging from on to off and back on again,

wherein the value for the predicted duration of the next operating cycle period is calculated and recorded,

wherein this recorded value for the predicted duration of the next operating cycle period is used as part of a formula to determine length of the fresh air vent time for the next successive operating cycle using the fresh air exchange rate, and

wherein the controller controls the dampers to open at least one of the dampers for the fresh air vent time during the next successive operating cycle.

12. The control system of claim 11 wherein the controller includes a user interface and a user can vary the desired fresh air exchange rate.

13. The control system of claim 11 wherein the controller is adapted to automatically initiate a next successive operating cycle after a select time delay.

14. The control system of claim 11 wherein the controller is adapted to automatically shorten a current operating cycle responsive to the air handling system being on for a select length of time.

15. The control system of claim 11 wherein the controller is adapted to maintain the HVAC fan energized after the HVAC system is turned off responsive to the thermostat for any remaining duration of the fresh air vent time.

16. The control system of claim 11 wherein the HVAC system comprises a variable speed HVAC fan and the controller is adapted to control the fresh air vent time responsive to actual .HVAC fan speed.

17. The control system of claim 16 wherein the controller is operatively connected to a pressure sensor for sensing return air plenum pressure to determine fan speed.

18. The control system of claim 11 wherein the controller includes a fresh air mode wherein the controller is adapted to open the dampers and energize an air handling system fan responsive to a user command.

19. The control system of claim 11 wherein the controller includes a make-up air mode to maintain the home at a near neutral pressure wherein the controller is adapted to open the intake damper, close the exhaust damper and energize the HVAC fan in the make-up air mode.

20. The control system of claim 19 wherein the controller is operatively connected to a pressure sensor for sensing air pressure in the home and wherein the controller is adapted to automatically initiate the make-up air mode responsive to sensed pressure.

21. The control system of claim 19 wherein the controller is operatively connected to an exhausting device in the home and wherein the controller is adapted to automatically initiate the make-up air mode responsive to operation of the exhausting device.

22. The control system of claim 11 wherein the fresh air exchange rate comprises an average fresh air exchange rate.