Fluid resistivity sensor

• US 9,322,796 B2
• Filed: 06/01/2010
• Issued: 04/26/2016
• Est. Priority Date: 06/01/2010
• Status: Active Grant

• Current Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Original Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Inventors: Li, Jing, Bittar, Michael S.
• Primary Examiner(s): Hollington, Jermele M
• Assistant Examiner(s): McAndrew, Christopher
• Application Number:
  US13/695,368
• Publication Number:
  US 20130099808A1
• Time in Patent Office: 2,156 Days
• Field of Search: 324/722, 324/719, 324/692, 324/693
• US Class Current: 1/1
• CPC Class Codes: G01N 27/02 by investigating impedance
• CPC Class Codes: G01N 27/04 by investigating resistance
• CPC Class Codes: G01N 27/06 of a liquid involving electrolysis G01N27/26
• CPC Class Codes: G01N 27/07 Construction of measuring vessels; Electrodes therefor
• CPC Class Codes: G01V 3/24 using ac

Abstract

Various embodiments include apparatus and methods of determining resistivity of fluids downhole in a well. The apparatus and methods may include using a sensor that employs a focused electric dipole as a transmitter and a uses a receiver to detect the electric current strength in the fluid under measurement responsive to the transmitter. Additional apparatus, systems, and methods are disclosed.

Claims

1. An apparatus comprising:

a sensor to measure conductivity of a fluid, the sensor having an electric dipole transmitter to induce an electric current in the fluid and having a receiver to detect electric current strength in the fluid in response to inducing the electric current, wherein the electric dipole transmitter has a structure to contain the fluid within the structure or allow flow of the fluid within the structure and includes tapered electrodes being a portion of the structure extending from a body portion of the structure substantially without being in the fluid, the tapered electrodes arranged to receive a voltage applied between the tapered electrodes to induce the electric current.

2. The apparatus of claim 1, wherein the receiver includes a toroid.

3. The apparatus of claim 1, wherein the electric dipole transmitter includes a pair of metal tubes, the metal tubes separated from each other by an insulating tube, such that flow of the fluid can be directed through the metal tubes and the insulating tube.

4. The apparatus of claim 3, wherein the pair of metal tubes includes rigid metal tubes.

5. The apparatus of claim 3, wherein the receiver includes a toroid disposed around the insulating tube.

6. The apparatus of claim 5, wherein each of the metal tubes have a thickness and a groove adjacent the insulating tube such that the toroid is disposed within a groove structure formed by the insulating tube and the grooves of the metal tubes.

7. The apparatus of claim 6, wherein the insulating tube has a center and the toroid has an outer surface at a radial distance from the center of the insulating tube such that the radial distance is less than or equal to an effective radial distance of an outer surface of the metal tubes to the center of the insulating tube.

8. An apparatus comprising:

a sensor to measure conductivity of a fluid, the sensor including;

an electric dipole transmitter to induce an electric current in the fluid, wherein the electric dipole transmitter includes tapered electrodes substantially without being in the fluid, the tapered electrodes arranged to receive a voltage applied between the tapered electrodes to induce the electric current; and

one toroid receiver to detect electric current strength in the fluid.

9. The apparatus of claim 8, further comprising an additional toroid receiver to detect the electric current strength, the additional toroid receiver being wound oppositely to the one toroid receiver.

10. The apparatus of claim 9, wherein the electric dipole transmitter includes:

a first pair of metal tubes, the metal tubes separated from each other by a first insulating tube, such that flow of the fluid can be directed through the first pair of metal tubes and the first insulating tube, each metal tube of the first pair including a tapered electrode of the tapered electrodes; and

a second pair of metal tubes, the metal tubes separated from each other by a second insulating tube, such that flow of the fluid can be directed through the second pair of metal tubes and second insulating tube, each metal tube of the second pair including a tapered electrode of the tapered electrodes.

11. The apparatus of claim 10, wherein one of the metal tubes of the first pair is one of the metal tubes of the second pair.

12. The apparatus of claim 10, wherein each of the metal tubes of the first pair have a thickness and a groove adjacent the first insulating tube such that the one toroid is disposed within a groove structure formed by the first insulating tube and the grooves of the metal tubes of the first pair.

13. The apparatus of claim 9, wherein the apparatus includes a combiner coupled to an output channel from the one toroid receiver and coupled to an output channel from the additional toroid receiver, the combiner arranged relative to the output channels based on a selected signal-to-noise ratio for operation of the sensor.

14. A system comprising:

a sensor to measure conductivity of a fluid, the sensor having an electric dipole transmitter to induce an electric current in the fluid and having a receiver to detect electric current strength in the fluid in response to inducing the electric current, wherein the electric dipole transmitter has a structure to contain the fluid within the structure or allow flow of the fluid within the structure and includes tapered electrodes being a portion of the structure extending from a body portion of the structure substantially without being in the fluid, the tapered electrodes arranged to receive a voltage applied between the tapered electrodes to induce the electric current; and

a processing unit to process a signal from the sensor.

15. The system of claim 14, wherein the system includes a communication line to provide measurement results to the surface of a well when the sensor is downhole in the well.

16. The system of claim 14, wherein the sensor is disposed on a drill collar.

17. The system of claim 14, wherein the sensor includes a voltage source coupled to the electric dipole transmitter, the electric dipole transmitter structured as a pair of metal tubes separated from each other by an insulating tube with each of the metal tubes including a tapered electrode of the tapered electrodes, such that a potential difference can be applied between the metal tubes.

18. The system of claim 14, wherein the sensor includes a voltage source coupled to the electric dipole transmitter, the electric dipole transmitter including a first pair of metal tubes and a second pair of metal tubes, the metal tubes of the first pair separated from each other by a first insulating tube and the metal tubes of the second pair separated from each other by a second insulating tube, the two pairs arranged such that flow of the fluid can be directed through the two pairs of metal tubes.

19. The system of claim 18, wherein the voltage source is coupled to the first pair such that a potential difference can be applied between the metal tubes of the first pair and the voltage source is coupled to the second pair such that a potential difference can be applied between the metal tubes of the second pair, and the receiver unit includes two toroid receivers with one of the toroid receivers disposed around the first insulating tube and the other toroid receiver disposed around the second insulating tube.

20. A method comprising:

measuring conductivity of a fluid using a sensor having an electric dipole transmitter to induce an electric current in the fluid and having a receiver to detect electric current strength in the fluid in response to inducing the electric current, wherein the electric dipole transmitter has a structure to contain the fluid within the structure or allow flow of the fluid within the structure and includes tapered electrodes being a portion of the structure extending from a body portion of the structure substantially without being in the fluid, the tapered electrodes arranged to receive a voltage applied between the tapered electrodes to induce the electric current.

21. The method of claim 20, wherein the method includes:

activating the electric dipole transmitter by applying a potential difference between a pair of metal tubes, the metal tubes separated from each other by an insulating tube, each of the metal tubes including a tapered electrode of the tapered electrodes, the fluid being within the metal tubes and the insulating tube; and

receiving a signal at a toroid receiver with the toroid receiver disposed around the insulating tube.

24. The method of claim 20, wherein measuring conductivity of a fluid using a sensor includes using a sensor based on a selected signal-to-noise ratio for operation of the sensor.

22. A method comprising:

measuring conductivity of a fluid using a sensor having an electric dipole transmitter to induce an electric current in the fluid and having a receiver to detect electric current strength in the fluid in response to inducing the electric current;

activating the electric dipole transmitter by applying potential differences between two pairs of metal tubes, the activation including;

applying a first potential difference between a first pair of the two pairs, the metal tubes of the first pair separated by a first insulating tube; and

applying a second potential difference between a second pair of the two pairs, the metal tubes of the second pair separated by a second insulating tube, the fluid being within the first and second pairs and within the first and second insulating tubes;

receiving a first signal at a first toroid receiver with the first toroid receiver disposed around the first insulating tube; and

receiving a second signal at a second toroid receiver with the second toroid receiver disposed around the second insulating tube.

23. The method of claim 22, wherein applying potential differences between two pairs of metal tubes includes applying the potential differences with one of the metal tubes of the first pair being one of the metal tubes of the second pair.

25. A method comprising:

forming a sensor to measure conductivity of a fluid, including;

disposing an electric dipole transmitter unit to induce an electric current in the fluid, wherein the electric dipole transmitter has a structure to contain the fluid within the structure or allow flow of the fluid within the structure and includes tapered electrodes being a portion of the structure extending from a body portion of the structure substantially without being in the fluid, the tapered electrodes arranged to receive a voltage applied between the tapered electrodes to induce the electric current; and

disposing a receiver unit to detect electric current strength in the fluid in response to inducing the electric current.

26. The method of claim 25, wherein disposing an electric dipole transmitter unit includes disposing a pair of metal tubes with the metal tubes separated from each other by an insulating tube, such that flow of the fluid can be directed through the metal tubes and the insulating tube, and disposing a receiver unit includes disposing a toroid around the insulating tube.

27. The method of claim 26, wherein the method includes disposing each of the metal tubes with a thickness and a groove adjacent the insulating tube such that the toroid is disposed within a groove structure formed by the insulating tube and the grooves of the metal tubes.

28. A method comprising:

forming a sensor to measure conductivity of a fluid, including;

disposing an electric dipole transmitter unit to induce an electric current in the fluid; and

disposing a receiver unit to detect electric current strength in the fluid in response to inducing the electric current, wherein disposing an electric dipole transmitter unit includes disposing two pairs of metal tubes such that the metal tubes of one of the pairs are separated from each other by a first insulating tube and the metal tubes of the other pair are separated from each other by a second insulating tube such that the fluid can be directed into the metal tubes of the two pairs and into the first and second insulating tubes, and disposing a receiver unit includes disposing a first toroid around the first insulating tube and a second toroid around the second insulating tube.

29. The method of claim 28, wherein the method includes disposing the first toroid in a groove formed by the first insulating tube and its corresponding metal tubes.