Multiple-chip excitation systems for white light emitting diodes (LEDs)

• US 9,324,923 B2
• Filed: 10/03/2013
• Issued: 04/26/2016
• Est. Priority Date: 03/07/2008
• Status: Active Grant

• Current Assignee: Intermatic Incorporated (Wpa Participações e Serviços SA)
• Original Assignee: Intermatic Incorporated (Wpa Participações e Serviços SA)
• Inventors: Li, Yi-Qun, Wang, Gang, Chen, Li-De
• Primary Examiner(s): CARIASO, ALAN B
• Application Number:
  US14/045,765
• Publication Number:
  US 20140027799A1
• Time in Patent Office: 936 Days
• US Class Current: 1/1
• CPC Class Codes: C09K 11/0883 Arsenides; Nitrides; Phosphides
• CPC Class Codes: C09K 11/7733 with alkali or alkaline earth metals
• CPC Class Codes: C09K 11/77342 Silicates
• CPC Class Codes: C09K 11/77348 Silicon Aluminium Nitrides or Silicon Aluminium Oxynitrides
• CPC Class Codes: C09K 11/7739 with halogens
• CPC Class Codes: C09K 11/7774 Aluminates
• CPC Class Codes: C09K 11/77924 Aluminosilicates
• CPC Class Codes: F21K 9/00 Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
• CPC Class Codes: H01L 25/0753 the devices being arranged next to each other
• CPC Class Codes: H01L 2924/00 Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
• CPC Class Codes: H01L 2924/0002 Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
• CPC Class Codes: H01L 33/50 Wavelength conversion elements
• CPC Class Codes: H01L 33/504 Elements with two or more wavelength conversion materials
• CPC Class Codes: Y02B 20/00 Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps

Abstract

Embodiments of the present invention are directed toward white light illumination systems (so called “white LEDs”) that comprise a multi-chip excitation source and a phosphor package. In a two-chip source, the two LEDs may be UV-emitting and blue emitting, or blue-emitting and green-emitting. The phosphor package is configured to emit photoluminescence in wavelengths ranging from about 440 nm to about 700 nm upon co-excitation from the first and second radiation sources. The photoluminescence emitted by the phosphors is at least 40 percent of the total power in the white light illumination, and the portion of the total power in the white light illumination contributed by the first and second radiation sources (LEDs) is less than about 60 percent. This ratio can vary in alternative embodiments, and includes 50/50, 60/40, 70/30, and 80/20, respectively. The white light illumination emitted by the system has in one embodiment a color rendering index (CRI) greater than about 90.

Claims

1. A white light illumination system comprising a multi-chip excitation source and a phosphor package, the multi-chip excitation source comprising:

a first radiation source for providing UV co-excitation radiation to the phosphor package, the first radiation source emitting in wavelengths ranging from about 250 nm to about 410 nm;

a second radiation source for providing blue co-excitation radiation to the phosphor package, the second radiation source emitting in wavelengths ranging from about 410 nm to about 480 nm; and

a phosphor package configured to emit photoluminescence in wavelengths ranging from about 440 nm to about 700 nm upon co-excitation from the first and second radiation sources, wherein the phosphor package includes a green emitting aluminate-based phosphor;

wherein the phosphor package further including a red emitting phosphor, the red emitting phosphor comprises a nitride-based red phosphor; and

the nitride-based red phosphor is of a general formula M_mM_aM_b(N,D)_n;

Z_z, where M_m is a divalent element;

M_a is a trivalent element;

M_b is a tetravalent element;

N is nitrogen;

Z is an activator; and

D is a halogen; and

where stiochiometry of constituent elements (m+z);

a;

b;

n is about 1;

1;

1;

3.

2. The white light illumination system of claim 1, wherein the green emitting aluminate-based phosphor is of a general formula M₁₋

xEu_xAl_yO_1+3y/2, where M is at least one of a divalent metal selected from the group consisting of Ba, Sr, Ca, Mg, Mn, Zu, Cu, Cd, Sm, and Tm;

0.1<

x<

0.9; and

0.5≦

y≦

12.

3. The white light illumination system of claim 1, wherein M_a is a combination of two or more divalent elements.

4. The white light illumination system of claim 3, wherein M_a comprises Ca and Sr.

5. The white light illumination system of claim 4, wherein the nitride-based red phosphor comprises at least one of Ca_0.98−

xSr_xAlSiN₃Eu_0.02;

Ca<sub>0.98−

x</sub>Sr_xAlSiN₃EU_0.02;

Ca<sub>0.98−

x</sub>Sr_xAlSiN₃Eu_0.02; and

Ca<sub>0.98−

x</sub>Sr_xAlSiN₃Eu_0.02, where x ranges from 0 to 0.98.

6. The white light illumination system of claim 1, wherein the phosphor package further includes at least one phosphor selected from the group consisting of a blue emitting phosphor, a yellow-green emitting phosphor, an orange emitting phosphor, and combinations thereof.

7. The white light illumination system of claim 1, further comprising a third radiation source for providing green co-excitation radiation to the phosphor package, the third radiation source emitting in wavelengths ranging from about 480 nm to about 540 nm.

8. The white light illumination system of claim 1, wherein the white light illumination emitted by the system has a color rendering index (CRI) greater than about 90.

9. The white light illumination system of claim 1, wherein the photoluminescence emitted by the phosphor package is at least 40 percent of the total power in the white light illumination, and the portion of the total power in the white light illumination contributed by the first and second radiation sources is less than about 60 percent.

10. The white light illumination system of claim 1, wherein the photoluminescence emitted by the phosphor package is at least 70 percent of the total power in the white light illumination, and the portion of the total power in the white light illumination contributed by the first and second radiation sources is less than about 30 percent.

11. A white light illumination system comprising a multi-chip excitation source and a phosphor package, the multi-chip excitation source comprising:

a first radiation source for providing UV co-excitation radiation to the phosphor package, the first radiation source emitting in wavelengths ranging from about 250 nm to about 410 nm;

a second radiation source for providing blue co-excitation radiation to the phosphor package, the second radiation source emitting in wavelengths ranging from about 410 nm to about 480 nm; and

a phosphor package configured to emit photoluminescence in wavelengths ranging from about 440 nm to about 700 nm upon co-excitation from the first and second radiation sources, wherein the phosphor package includes a green emitting aluminate-based phosphor;

wherein the phosphor package further including a red emitting phosphor, the red emitting phosphor comprises a nitride-based red phosphor; and

the nitride-based red phosphor is of a general formula M_mM_aM_bD_3wN<sub>[(2/3)m+z+a+(4/3)b−

w]</sub>Z_z, where M_m is a divalent element selected from the group consisting of Be, Mg, Ca, Sr, Ba, Zn, Cd, and Hg;

M_a is a trivalent element selected from the group consisting of B, Al, Ga, In, Y, Sc, P, As, La, Sm, Sb, and Bi;

M_b is a tetravalent element selected from the group consisting of C, Si, Ge, Sn, Ni, Hf, Mo, W, Cr, Pb, Ti, and Zr;

D is a halogen selected from the group consisting of F, Cl, Br, and I;

Z is an activator selected from the group consisting of Eu, Ce, Mn, Tb, and Sm;

N is nitrogen and wherein 0.01≦

m≦

1.5;

0.01≦

a≦

1.5;

0.01≦

b≦

1.5;

0.0001≦

w≦

0.6, and 0.0001≦

z≦

0.5.

12. The white light illumination system of claim 11, wherein the phosphor package further includes at least one phosphor selected from the group consisting of a blue emitting phosphor, a yellow-green emitting phosphor, an orange emitting phosphor, and combinations thereof.

13. The white light illumination system of claim 11, further comprising a third radiation source for providing green co-excitation radiation to the phosphor package, the third radiation source emitting in wavelengths ranging from about 480 nm to about 540 nm.

14. The white light illumination system of claim 11, wherein the white light illumination emitted by the system has a color rendering index (CRI) greater than about 90.

15. The white light illumination system of claim 11, wherein the photoluminescence emitted by the phosphor package is at least 40 percent of the total power in the white light illumination, and the portion of the total power in the white light illumination contributed by the first and second radiation sources is less than about 60 percent.

16. The white light illumination system of claim 11, wherein the photoluminescence emitted by the phosphor package is at least 50 percent of the total power in the white light illumination, and the portion of the total power in the white light illumination contributed by the first and second radiation sources is less than about 50 percent.

17. The white light illumination system of claim 11, wherein the photoluminescence emitted by the phosphor package is at least 60 percent of the total power in the white light illumination, and the portion of the total power in the white light illumination contributed by the first and second radiation sources is less than about 40 percent.

18. The white light illumination system of claim 11, wherein the photoluminescence emitted by the phosphor package is at least 70 percent of the total power in the white light illumination, and the portion of the total power in the white light illumination contributed by the first and second radiation sources is less than about 30 percent.

19. The white light illumination system of claim 11, wherein the photoluminescence emitted by the phosphor package is at least 80 percent of the total power in the white light illumination, and the portion of the total power in the white light illumination contributed by the first and second radiation sources is less than about 20 percent.

20. The white light illumination system of claim 11, wherein the green emitting aluminate-based phosphor is of a general formula M₁₋

xEu_xAl_yO_1+3y/2, where M is at least one of a divalent metal selected from the group consisting of Ba, Sr, Ca, Mg, Mn, Zu, Cu, Cd, Sm, and Tm;

0.1<

x<

0.9; and

0.5≦

y≦

12.