Directional grate access floor panel

• US 9,326,428 B2
• Filed: 03/21/2014
• Issued: 04/26/2016
• Est. Priority Date: 09/09/2010
• Status: Active Grant

• Current Assignee: Tate Access Floors Incorporated (Kingspan Group PLC)
• Original Assignee: TATE Access Floors Leasing Incorporated (Kingspan Group PLC)
• Inventors: Reynolds, William W., Kennedy, Daniel B.
• Primary Examiner(s): Chapman, Jeanette E
• Application Number:
  US14/221,974
• Publication Number:
  US 20140204516A1
• Time in Patent Office: 767 Days
• Field of Search: 361/679.5, 361/678, 361688-696, 361700-702, 165/80.3, 165/126, 236 491- 495
• US Class Current: 1/1
• CPC Class Codes: E04F 15/02177 Floor elements for use at a specific location not used, see subgroups
• CPC Class Codes: E04F 15/02405 Floor panels
• CPC Class Codes: F24F 13/068 formed as perforated walls, ceilings or floors F24F13/078 takes precedence
• CPC Class Codes: F24F 13/075 having parallel rods or lamellae directing the outflow, e.g. the rods or lamellae being individually adjustable F24F13/072 takes precedence
• CPC Class Codes: H05K 7/20745 within rooms for removing heat from cabinets, e.g. by air conditioning device

Abstract

A grate access floor panel comprising a support frame and a plurality of vanes supported by the frame, each of the plurality of vanes having an upstream end and a downstream end with respect to a direction of airflow across the plurality of vanes and faces that extend between the upstream and downstream ends, wherein at least some of the vanes have openings that extend through the faces thereof and have angled tips.

Claims

1. A data center comprising:

an access floor system;

IT racks positioned on the access floor system;

an air conditioning unit that produces cooling air;

a first air plenum below the access floor system that receives the cooling air from the air conditioning unit; and

a second air plenum;

the access floor system including directional grate access floor panels located adjacent to at least some of the IT racks, each of the directional grate access floor panels includes one or more vanes that are substantially parallel to the at least some of the IT racks;

the directional grate access floor panels are an outlet of the first air plenum and the one or more vanes are located and configured to direct substantially all the cooling air passing through the directional grate access floor panels at an angle with the vertical directly and evenly on the faces of the adjacent IT racks such that substantially all the cooling air passing through the directional grate access floor panels is utilized to directly cool the adjacent IT racks; and

the second plenum is configured to return the cooling air to the air conditioning unit after the cooling air passes through the IT racks.

2. The data center according to claim 1, wherein:

the IT racks are arranged in rows on the access floor system.

3. The data center according to claim 2, wherein:

the access floor system includes access floor panels arranged edge-to-edge; and

the first plenum is located between the access floor panels and a floor of the data center.

4. The data center according to claim 3, wherein:

the second air plenum is located above the rows of IT racks.

5. The data center according to claim 4, wherein:

the second air plenum is located in a ceiling of the data center.

6. The data center according to claim 5, wherein:

a plurality of the directional grate access floor panels are located adjacent to each of the rows of IT racks.

7. The data center according to claim 1, wherein:

the one or more vanes comprises a plurality of spaced vanes located and configured to permit air to pass between the vanes such that air exits the vanes at an angle with the vertical.

8. The data center according to claim 7, wherein:

at least a portion of the plurality of spaced vanes has an angle of inclination of between 20° and

35°

with the vertical.

9. The data center according to claim 8, wherein

one group of vanes of the plurality of vanes is vertically oriented and another group of vanes of the plurality of vanes is at a 20°

-35°

angle of inclination with respect to a vertical axis.

10. A cooling system for a data center having an access floor system, at least two IT racks supported by the access floor system, and an air conditioning unit that produces cooling air, the cooling system comprising:

directional grate access floor panels in the access floor system, each of the directional grate access floor panels includes one or more vanes that are substantially parallel to the at least two IT racks;

an air plenum beneath the access floor system that connects the air conditioning unit to the directional grate access floor panels and is configured such that the cooling air is conveyed from the air conditioning unit to the directional grate access floor panels; and

a return air plenum;

the directional grate access floor panels are adjacent to the at least two IT racks and the one or more vanes are located and configured to direct substantially all the cooling air passing through the directional grate access floor panels at an angle with the vertical and directly and evenly on the faces of the at least two IT racks such that substantially all of the cooling air passing through the directional grate access floor panels is utilized to directly cool the at least the at least two IT racks;

the return air plenum is located and configured to return the cooling air to the air conditioning unit after the cooling air passes through the at least two IT racks.

11. The cooling system according to claim 10, wherein:

the at least two IT racks are arranged in rows on the access floor system.

12. The cooling system according to claim 11, wherein:

the access floor system includes access floor panels arranged edge-to-edge; and

the air plenum is located between the access floor panels and a floor of the data center.

13. The cooling system according to claim 12, wherein:

the return air plenum is located above the rows of IT racks.

14. The cooling system according to claim 13, wherein:

the return air plenum is located in a ceiling of the data center.

15. The cooling system according to claim 14, wherein:

a plurality of the directional grate access floor panels are located adjacent to each of the rows of IT racks.

16. The cooling system according to claim 10, wherein:

the one or more vanes comprises a plurality of spaced vanes located and configured to permit air to pass between the vanes such that the air exits the vanes at an angle with the vertical.

17. The cooling system according to claim 16, wherein:

at least a portion of the vanes has an angle of inclination of between 20° and

35°

with the vertical.

18. The cooling system according to claim 17, wherein:

one group of vanes of the plurality of vanes is vertically oriented and another group of vanes of the plurality of vanes is at a 20°

-35°

angle of inclination with respect to a vertical axis.

19. A method of cooling IT racks in a data center having an air conditioning unit that produces cooling air, the IT racks being positioned on an access floor system, comprising the steps of:

providing directional grate access floor panels in the access floor system adjacent to at least some of the IT racks, each of the directional grate access floor panels includes one or more vanes that are substantially parallel to the at least some of the IT racks;

conveying the cooling air from the air conditioning unit to the directional grate access floor panels through a first air plenum located under the access floor system;

having the one or more vanes direct the cooling air through the directional grate access floor panels at an angle with the vertical such that substantially all the cooling air passing through the directional grate access floor panels (1) is distributed directly and evenly over the faces of the adjacent IT racks and (2) passes directly through the adjacent IT racks; and

returning the cooling air to the air conditioning unit via a second air plenum after the cooling air passes through the IT racks.

20. The method according to claim 19, wherein:

the IT racks are arranged in rows on the access floor system.

21. The method according to claim 20, wherein:

the second air plenum is located in a ceiling of a data center.

22. The method according to claim 21, wherein:

the providing directional grate access floor panel step includes providing a plurality of the directional grate access floor panels adjacent to each of the rows of IT racks.

23. The method according to claim 22, wherein:

the one or more vanes comprises a plurality of spaced vanes located and configured to permit air to pass between the vanes such that the air exits the vanes at an angle with the vertical.

24. The method according to claim 23, wherein:

at least a portion of the vanes has an angle of inclination of between 20° and

35°

from the vertical.

25. The method according to claim 24, wherein:

one group of vanes of the plurality of vanes is vertically oriented and another group of vanes of the plurality of vanes is at a 20°

-35°

angle of inclination with respect to a vertical axis.