Rearview assembly with exposed carrier plate

• US 9,327,648 B2
• Filed: 01/03/2014
• Issued: 05/03/2016
• Est. Priority Date: 01/04/2013
• Status: Active Grant

• Current Assignee: Gentex Corporation
• Original Assignee: Gentex Corporation
• Inventors: Sloterbeek, Eric S., Hoek, Steven G., Vanden Bos, William M.
• Primary Examiner(s): Won, Bumsuk
• Assistant Examiner(s): Alexander, Wiliam R
• Application Number:
  US14/147,369
• Publication Number:
  US 20140192431A1
• Time in Patent Office: 851 Days
• Field of Search: 362/494, 359/871
• US Class Current: 1/1
• CPC Class Codes: B60R 1/02 Rear-view mirror arrangements periscope arrangements B60R1/10
• CPC Class Codes: B60R 1/04 mounted inside vehicle B60R1/025, B60R1/08 take precedence
• CPC Class Codes: B60R 1/12 Mirror assemblies combined with other articles, e.g. clocks

Abstract

A rearview assembly for a vehicle includes a rearview device having a peripheral edge. A carrier plate is operably coupled to the rearview device. The carrier plate includes a peripheral wall with a forward edge and a rearward edge. The forward edge is substantially aligned with the peripheral edge of the rearview device. A housing includes a forward lip configured to abut the rearward edge of the peripheral wall to provide a substantially smooth exterior transition from the housing to the peripheral wall to the rearview device.

Claims

1. A rearview assembly for a vehicle comprising:

a rearview device including a peripheral edge;

a carrier plate operably coupled with and disposed directly behind rearview device, the carrier plate including an exposed peripheral wall with a forward edge and a rearward edge, wherein the forward edge is substantially aligned with the peripheral edge of the rearview device; and

a housing including a forward lip configured to abut the rearward edge of the exposed peripheral wall to provide a substantially smooth exterior transition from the housing to the exposed peripheral wall to the rearview device.

2. The rearview assembly of claim 1, further comprising:

a plurality of button slots defined along the forward lip of the housing.

3. The rearview assembly of claim 1, further comprising:

at least one button extending through the housing; and

one of a switchcard and a component card proximate the at least one button and generally configured to engage a printed circuit board via a compliant pin.

4. The rearview assembly of claim 1, wherein the peripheral edge of the rearview device is rounded.

5. The rearview assembly of claim 1, wherein the carrier plate includes a rearwardly extending flange configured for abutting engagement with an inside wall of the housing.

6. The rearview assembly of claim 1, wherein the carrier plate includes a support wall that extends behind the rearview device.

7. The rearview assembly of claim 1, further comprising:

a mount aperture disposed in a rear wall of the housing and a wire harness slot disposed below the mount aperture, the wire harness slot configured to transition a wire harness from inside the housing to a position outside the housing without interfering with a range of motion of the housing relative to the mount aperture.

20. The rearview assembly of claim 1, wherein the peripheral wall of the carrier plate extends passed the glass approximately 0.4 millimeters.

8. A rearview assembly for a vehicle comprising:

a rearview device including a peripheral edge;

a carrier plate supporting the rearview device, the carrier plate including an exposed peripheral wall with a forward edge and a rearward edge, wherein the forward edge abuts and is substantially aligned with the peripheral edge of the rearview device;

a housing including a forward lip configured to abut the rearward edge of the exposed peripheral wall to provide a substantially smooth exterior transition from the housing to the exposed peripheral wall to the rearview device;

wherein the carrier plate extends behind the rearview device; and

a plurality of buttons disposed on a bottom side of the housing proximate the exposed peripheral wall of the carrier plate and the housing.

9. The rearview assembly of claim 8, further comprising:

a plurality of button slots defined along the forward lip of the housing.

10. The rearview assembly of claim 8, further comprising:

at least one button extending through the housing; and

a switchcard proximate the at least one button and generally configured to engage a printed circuit board via a compliant pin.

11. The rearview assembly of claim 8, wherein the peripheral edge of the rearview device is rounded.

12. The rearview assembly of claim 8, wherein the carrier plate includes a rearwardly extending flange configured for abutting engagement with an inside wall of the housing.

13. The rearview assembly of claim 8, wherein the carrier plate includes a support wall that extends behind the rearview device.

14. The rearview assembly of claim 8, further comprising:

a mount aperture disposed in a rear wall of the housing and a wire harness slot disposed below the mount aperture, the wire harness slot configured to transition a wire harness from inside the housing to a position outside the housing without interfering with a range of motion of the housing relative to the mount aperture.

15. A rearview assembly for a vehicle comprising:

a rearview device including a peripheral edge;

a carrier plate operably coupled with and disposed directly behind the rearview device, the carrier plate including an exposed peripheral wall with a forward edge and a rearward edge, wherein the forward edge is substantially aligned with the peripheral edge of the rearview device;

a housing including a forward lip configured to abut the rearward edge of the exposed peripheral wall to provide a substantially smooth exterior transition from the housing to the exposed peripheral wall to the rearview device; and

a wire harness slot disposed below a mount aperture configured to receive a mount that supports the housing in a predetermined position relative to a windshield of the vehicle, the wire harness slot being in communication with the mount aperture and configured to receive a wire harness.

16. The rearview assembly of claim 15, further comprising:

at least one button extending through the housing; and

a switchcard proximate the at least one button and generally configured to engage a printed circuit board via a compliant pin.

17. The rearview assembly of claim 16, wherein a planar extent of the printed circuit board is generally orthogonal to a planar extent of the switchcard.

18. The rearview assembly of claim 15, wherein a grasping slot is defined between the carrier plate and the housing.

19. The rearview assembly of claim 16, further comprising:

a plurality of buttons that protrude from the housing, the plurality of buttons being supported by the printed circuit board and free from secure engagement with the housing.