Bulk dispenser fluid level sensing and out of balance detection for a washing machine appliance

• US 9,328,451 B2
• Filed: 03/11/2015
• Issued: 05/03/2016
• Est. Priority Date: 08/23/2011
• Status: Active Grant

• Current Assignee: Haier US Appliance Solutions, Inc. DBA GE Appliances (Haier Group Company)
• Original Assignee: General Electric Company
• Inventors: Kappler, Jerrod Aaron, Suel, Richard Dean II, Didat, Mark A., Leibman, Alexander Boris
• Primary Examiner(s): Barr, Michael
• Assistant Examiner(s): Shahinian, Levon J
• Application Number:
  US14/644,279
• Publication Number:
  US 20150176186A1
• Time in Patent Office: 419 Days
• Field of Search: 68/120.1, 68/120.2, 68/120.4, 68/120.5, 68/120.6, 68/121.8, 68/122.7, 68/17.R
• US Class Current: 1/1
• CPC Class Codes: D06F 2103/00 Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
• CPC Class Codes: D06F 2103/18 Washing liquid level
• CPC Class Codes: D06F 2103/26 Imbalance; Noise level
• CPC Class Codes: D06F 2105/58 Indications or alarms to the control system or to the user
• CPC Class Codes: D06F 33/37 of metering of detergents or additives
• CPC Class Codes: D06F 33/48 Preventing or reducing imbalance or noise
• CPC Class Codes: D06F 34/14 Arrangements for detecting or measuring specific parameters
• CPC Class Codes: D06F 39/022 in a liquid state D06F39/024 takes precedence

Abstract

A method and apparatus for sensing the level of fluid present in a dispenser, such as a detergent or fabric softener dispenser, of a washing machine appliance and to detecting an out of balance condition for such appliance is provided. A pressure sensor is used to determine the level of fluid present and to provide indications of the same at various levels of use of the fluid. One or more pressure sensors can also be used to detect an out of balance condition when the appliance is a washing machine.

Claims

1. A washing machine, comprising:

a cabinet;

a wash tub received in said cabinet and configured for containing fluids used in a washing process;

a wash basket received in said wash tub and configured for the receipt of articles during the washing process;

a fluid dispenser for delivering a fluid into said wash tub, said fluid dispenser comprising a container for the storage of the fluid, wherein said container is flexible and is positioned between said wash tub and said cabinet such that the impact of said wash tub on the container results in a fluid level change in the container that can be detected by a pressure sensor;

said pressure sensor configured to provide a signal indicative of a level of fluid in the container of said dispenser; and

a hose connected between said pressure sensor and said container such that said pressure sensor is not attached directly to said container, said hose containing a gas that provides fluid communication between the fluid in said container and said pressure sensor whereby the pressure sensor can detect the level of fluid present in said container.

2. A washing machine as in claim 1, wherein said container of said fluid dispenser comprises a pressure chamber to which said hose is attached.

3. A washing machine as in claim 1, wherein said container of said fluid comprises a leg containing the pressure chamber.

4. A washing machine as in claim 1, wherein said container is positioned proximate to said wash tub such that an out of balance condition will cause said wash tub to impact said container.

5. A washing machine as in claim 1, further comprising

a processing device, said processing device configured for

receiving the signal from said pressure sensor;

and,

causing the level or amount of fluid present in said container of said dispenser to be reported to a user of the washing machine.

6. A washing machine as in claim 5, wherein said processing device is further configured to predict the remaining number of article loads that can be treated with the fluid remaining in said fluid dispenser.

7. A washing machine as in claim 1, wherein said fluid dispenser is a laundry detergent dispenser or a fabric softener dispenser.

8. A washing machine as in claim 1, further comprising:

an additional pressure sensor positioned on said wash tub and configured for detecting an out of balance condition and providing a signal indicative of such out of balance condition.

9. A washing machine as in claim 8, further comprising a processing device, said processing device configured for

receiving signals from said pressure sensor and said additional pressure sensor;

causing the level or amount of fluid present in the container of said dispenser to be reported to a user of the washing machine;

determining whether an out of balance condition has been detected by said additional sensor; and

,

activating a signal to the user of an out of balance condition if such is determined in said step of determining.

10. A washing machine as in claim 1, wherein the fluid delivered by said fluid dispenser is selected from the group consisting of laundry detergent, fabric softener, wash additive, rinse additive, and combinations thereof.

11. A washing machine as in claim 1, wherein the pressure sensor is positioned behind a backsplash of the washing machine.