Barcode reader having multiple illumination systems and multiple sets of imaging optics

• US 9,330,290 B2
• Filed: 06/01/2015
• Issued: 05/03/2016
• Est. Priority Date: 07/19/2013
• Status: Active Grant

• Current Assignee: The Code Corporation (Brady Corporation)
• Original Assignee: The Code Corporation (Brady Corporation)
• Inventors: Lei, Ming, Powell, George
• Primary Examiner(s): LEE, SEUNG H
• Application Number:
  US14/726,765
• Publication Number:
  US 20150261988A1
• Time in Patent Office: 337 Days
• Field of Search: 235/454, 235/459, 235/462.14, 235/462.42, 235/462.43
• US Class Current: 1/1
• CPC Class Codes: G06K 2007/10485 Arrangement of optical elements
• CPC Class Codes: G06K 7/10732 Light sources
• CPC Class Codes: G06K 7/10742 including a diffuser for diffusing the light from the light source to create substantially uniform illumination of the target record carrier
• CPC Class Codes: G06K 7/1404 Methods for optical code recognition
• CPC Class Codes: G06K 7/1465 using several successive scans of the optical code

Abstract

A barcode reader comprises a first lens assembly with a first field of view and a first optical path for first illumination from the first field of view to project to a first image sensor section. The barcode reader further comprises a second lens assembly with a second field of view and a second optical path for second illumination from the second field of view to project to a second image sensor section. The barcode reader further comprises a first illumination system positioned outside of the first field of view projecting the first illumination into the first field of view at a first angle from the first optical path. The barcode reader further comprises a second illumination system positioned between the second lens assembly and a point from which the first illumination system projects the first illumination into the first field of view.

Claims

1. A barcode reader, comprising:

a first lens assembly with a first field of view and a first optical path for receiving first illumination from the first field of view to project an image of the first field of view onto a first image sensor section;

a second lens assembly with a second field of view and a second optical path for receiving second illumination from the second field of view to project an image of the second field of view onto a second image sensor section;

a first illumination system outside of the first field of view projecting the first illumination into the first field of view at a point spaced from the first lens assembly in the direction of the first field of view; and

a second illumination system positioned between the first lens assembly and the point from which the first illumination system projects the first illumination into the first field of view, the second illumination system being outside of the second field of view and projecting the second illumination into the second field.

2. The barcode reader of claim 1, wherein the first optical path and the second optical path are substantially parallel.

3. The barcode reader of claim 1, wherein the first illumination is projected into the first field of view at a first angle is less than 45 degrees from a plane that is perpendicular to the first optical path.

4. The barcode reader of claim 3, wherein the second illumination is projected into the second field of view at a second angle that is substantially parallel to the second optical path.

5. The barcode reader of claim 1, wherein the first illumination system comprises a first set of illumination sources that are positioned to a left side of the first lens assembly and a second set of illumination sources that are positioned to a right side of the first lens assembly.

6. The barcode reader of claim 5, wherein the first illumination system comprises a refracting diffusor through which illumination enters at an entry angle that is different than the first angle and exits towards the first field of view at the first angle, the first angle being less than 45 degrees from a plane that is perpendicular to the first optical path.

7. The barcode reader of claim 6, wherein the entry angle is substantially parallel to the first optical path.

8. The barcode reader of claim 6, wherein the entry angle is substantially perpendicular to the first angle.

9. The barcode reader of claim 1, wherein the second illumination system is a diffuse bright field illumination system comprising:

an optical substrate with a front major surface and a back major surface;

at least one illumination source propagating illumination between the front major surface and the back major surface; and

extraction features causing the second illumination to exit the front major surface into the second field of view.

10. The barcode reader of claim 1, wherein the second illumination system is a direct bright field illumination system comprising two refracting diffusors, through each of which illumination enters at an entry angle that is substantially parallel to the second optical path and exits towards the second field of substantially parallel to the second optical path.

11. A barcode reader, comprising:

an image sensor configured to capture an image of a barcode within a field of view of the barcode reader;

an imaging system with an optical path from the image sensor to the barcode and providing at least two corresponding images of the barcode on the image sensor;

a first illumination system positioned outside of the field of view projecting first illumination into the field of view at a first angle from the optical path; and

a second illumination system positioned between the imaging system and a point from which the first illumination system projects the first illumination into the field of view, the second illumination system being outside of the field of view and projecting second illumination into the field of view at a second angle from the optical path, the second angle being different than the first angle.

12. The barcode reader of claim 11, wherein the first angle is less than 45 degrees from a plane that is perpendicular to the optical path.

13. The barcode reader of claim 12, wherein the second angle is substantially parallel to the optical path.

14. The barcode reader of claim 11, wherein the first illumination system comprises a first set of illumination sources that are positioned to a left side of the field of view and a second set of illumination sources that are positioned to a right side of the field of view.

15. The barcode reader of claim 14, wherein the first illumination system comprises a back lit illumination diffusor projecting illumination into the field of view at the first angle, the first angle being less than 45 degrees from a plane that is perpendicular to the optical path.

16. The barcode reader of claim 14, wherein the first illumination system comprises a refracting diffusor through which illumination enters at an entry angle that is different than the first angle and exits towards the field of view at the first angle, the first angle being less than 45 degrees from a plane that is perpendicular to the first optical path.

17. The barcode reader of claim 16, wherein the entry angle is substantially parallel to the first optical path.

18. The barcode reader of claim 16, wherein the entry angle is substantially perpendicular to the first angle.

19. The barcode reader of claim 11, wherein the second illumination system is a diffuse bright field illumination system comprising:

an optical substrate with a front major surface and a back major surface, each of which is substantially perpendicular to the optical path, the front major surface facing the field of view;

at least one illumination source propagating illumination between the front major surface and the back major surface; and

extraction features causing the second illumination to exit the front major surface into the field of view.

20. The barcode reader of claim 11, wherein the second illumination system is a direct bright field illumination system comprising two refracting diffusors, through each of which illumination enters at an entry angle substantially parallel to the optical path and exits towards the field of view substantially parallel to the optical path.

21. A barcode reader, comprising:

an image sensor configured to capture an image of a barcode within a field of view of the barcode reader;

an imaging system with an optical path from the image sensor to the barcode and providing an image of the barcode on the image sensor;

a first illumination system positioned outside of the field of view projecting illumination with a first illumination spectrum into the field of view at a first angle from an optical path from the image sensor to the barcode; and

a second illumination system positioned outside of the field of view projecting illumination with a second illumination spectrum into the field of view at a second angle from the optical path, the second angle being different than the first angle and the second illumination spectrum being broader than the first illumination spectrum.

22. The barcode reader of claim 21, wherein the first illumination system is a dark field illumination system, the dark field illumination system emitting the illumination of the first illumination spectrum into the field of view at an angle that is less than 45 degrees from a plane that is perpendicular to the optical path.

23. The barcode reader of claim 22, wherein the dark field illumination system comprises a first set of illumination sources positioned to a right side of the first and imaging system and a second set of illumination sources positioned to a left side of the imaging system.

24. The barcode reader of claim 23, wherein the dark field illumination system comprises a back lit illumination diffusor emitting the first illumination towards the first optical path at the emission angle.

25. The barcode reader of claim 23, wherein:

the dark field illumination system comprises a refracting diffusor through which the first illumination is emitted towards the optical path at the emission angle; and

illumination enters the refracting diffusor at an entry angle that is different than the emission angle.

26. The barcode reader of claim 25, wherein the entry angle is substantially parallel to the first optical path.

27. The barcode reader of claim 25, wherein the entry angle is substantially perpendicular to the emission angle.

28. The barcode reader of claim 21, wherein the second illumination system is a diffuse bright field illumination system comprising:

an optical substrate with a front major surface and a back major surface, each of which is substantially perpendicular to the optical path, the front major surface facing the field of view;

at least one illumination source propagating illumination between the front major surface and the back major surface; and

extraction features causing the second illumination to exit the front major surface into the field of view.