Multiple inspection system and method that inspects different medications

• US 9,334,096 B2
• Filed: 05/16/2012
• Issued: 05/10/2016
• Est. Priority Date: 10/01/2004
• Status: Active Grant

• Current Assignee: Edge Medical Properties, LLC
• Original Assignee: Edge Medical Properties, LLC
• Inventors: Luciano, Robert A. Jr., White, Warren
• Primary Examiner(s): Le, Toan
• Application Number:
  US13/473,304
• Publication Number:
  US 20120296592A1
• Time in Patent Office: 1,455 Days
• US Class Current: 1/1
• CPC Class Codes: A61J 7/0069 Trays for holding or distributing medicines display trays A47F3/14; serving trays A47G23/06
• CPC Class Codes: A61J 7/0084 for multiple medicaments
• CPC Class Codes: B65B 5/103 for packaging pills or tablets
• CPC Class Codes: B65B 57/16 and operating to stop, or to control the speed of, the machine as a whole
• CPC Class Codes: B65D 2577/2083 in container flange
• CPC Class Codes: B65D 75/36 one sheet or blank being recessed and the other formed of relatively stiff flat sheet material, e.g. blister packages , the recess or recesses being preformed B65D73/0057, B65D73/0092 take precedence
• CPC Class Codes: B65D 75/527 Tear-lines for separating a package into individual packages B65D1/30, B65D21/0206, B65D75/34 take precedence
• CPC Class Codes: B65D 75/5888 Tear-lines for removing successive sections of a package for separating package into individual packages B65D75/527

Abstract

A multiple inspection system and method that inspects packages filled with at least two different medications that are to be consumed by a patient is described. The method includes filling each package with the at least two different medications. A package that is to be inspected is selected by a process control module. A first automated inspection examines the different medications with a first measurement device. A first measurement result is generated. A first automated inspection result is generated by comparing a first expected inspection value with the first measurement result. A second automated inspection having a second measurement device generates a second measurement result. A second automated inspection result is generated by comparing a second expected inspection value with the second measurement result. An analytical module then proceeds to compare the first automated inspection result and the second automated inspection result.

Claims

1. A multiple inspection method that inspects packages filled with at least two different medications that are to be consumed by a patient, the method comprising:

filling each package with the at least two different medications with a filling station that associates at least one package with the patient, wherein each package includes a plurality of different tablets that are to be consumed at least once a day;

selecting each package that is to be inspected with a process control module that is communicatively coupled to the filling station;

initiating a first automated inspection by examining the different medications in each package with a first measurement device that is associated with a first inspection property;

generating a first measurement result;

determining a first automated inspection result by comparing a first expected inspection value with the first measurement result;

initiating a second automated inspection by examining the different medications in each package with a second measurement device that is associated with a second inspection property;

generating a second measurement result;

determining a second automated inspection result by comparing a second expected inspection value with the second measurement result; and

analyzing the first automated inspection result and the second automated inspection result for at least one package with an analytical module, wherein the analytical module selects one of a plurality of post-inspection states that is communicated to the process control module.

2. The multiple inspection method of claim 1 further comprising enabling the process control module to convey each package to one of the manual inspection station state, the correction station state, and the assembly station state.

3. The multiple inspection method of claim 1 further comprising enabling the process control module to control a conveyance means between the first automated inspection and the second automated inspection.

4. The multiple inspection method of claim 1 wherein the plurality of post-inspection states is selected from the group consisting of a manual inspection station state, a correction station state, and an assembly station state.

5. The multiple inspection method of claim 1 wherein the post-inspection states include a manual inspection station, a correction station and an assembly station.

6. The multiple inspection method of claim 5 further comprising receiving an instruction from the process control module that the package was improperly filled and conveying the package to the manual inspection station and then conveying the package to one of the correction station and the assembly station.

7. The multiple inspection method of claim 5 further comprising receiving an instruction from the process control module that the package was improperly filled and conveying the package to the correction station and then the assembly station.

8. The multiple inspection method of claim 5 further comprising receiving an instruction from the process control module that the package was properly filled and conveying the package to the assembly station.

9. The multiple inspection method of claim 5 further comprising,

initiating a third automated inspection by examining the different medications with a third measurement device;

generating a third measurement result;

determining a third automated inspection result by comparing a third expected inspection value with the third measurement result; and

analyzing the first inspection result, the second inspection result and the third inspection result with an analytical module that selects one of a plurality of post-inspection states that is communicated to the process control module.

10. The multiple inspection method of claim 5 wherein the measurement device is selected from the group consisting of a camera, a video, a precision weighing component, and an X-ray.

11. A multiple inspection system that inspects packages filled with at least two different medications that are to be consumed by a patient, the system comprising:

an automated filling station that fills each package with the at least two different medications, the filling station associates at least one package with the patient, wherein each package includes a plurality of different tablets that are to be consumed at least once a day;

a process control module communicatively coupled to the filling station, wherein the control process module selects each package that is to be inspected;

a first automated inspection station that examines the different medications in each package with a first measurement device that is associated with a first inspection property;

a first measurement result generated by the first automated inspection station;

a first automated inspection result generated by comparing a first expected inspection value with the first measurement result;

a second automated inspection station that examines the different medications in each package with a second measurement device that is associated with a second inspection property;

a second measurement result generated by the second automated inspection station;

a second automated inspection result generated by comparing a second expected inspection value with the second measurement result; and

an analytical module that analyzes the first automated inspection result and the second automated for at least one package and then selects one of a plurality of post-inspection states that is communicated to the process control module.

12. The multiple inspection system of claim 11 wherein the process control module conveys each package to one of the manual inspection station state, the correction station state, and the assembly station state.

13. The multiple inspection system of claim 11 wherein the process control module controls a conveyance means between the first automated inspection and the second automated inspection.

14. The multiple inspection system of claim 11 wherein the plurality of post-inspection states is selected from the group consisting of a manual inspection station state, a correction station state, and an assembly station state.

15. The multiple inspection system of claim 11 wherein the post-inspection states include a manual inspection station, a correction station and an assembly station.

16. The multiple inspection system of claim 15 further comprising an instruction from the process control module that the package was improperly filled, conveying the package to the manual inspection station and then conveying the package to one of the correction station and the assembly station.

17. The multiple inspection system of claim 15 further comprising an instruction from the process control module that the package was improperly filled and conveying the package to the correction station and then the assembly station.

18. The multiple inspection system of claim 15 further comprising receiving an instruction from the process control module that the package was properly filled and conveying the package to the assembly station.

19. The multiple inspection system of claim 15 further comprising,

a third automated inspection that examines the different medications with a third measurement device;

a third measurement result generated by the third automated inspection;

a third automated inspection result generated by comparing a third expected inspection value with the third measurement result; and

the analytical module analyzes the first inspection result, the second inspection result and the third inspection result and select one of a plurality of post-inspection states that is communicated to the process control module.

20. The multiple inspection system of claim 15 wherein the measurement device is selected from the group consisting of a camera, a video, a precision weighing component, and an X-ray.

21. A multiple inspection system that inspects packages filled with at least two different medications that are to be consumed by a particular patient, the inspection system comprising:

an automated filling station that fills each package with the at least two different medications, the filling station associates at least one package with the patient, wherein each package includes a plurality of different tablets that are to be consumed at least once a day;

a medication database that includes at least one inspection property and an expected value for each medication;

a process control module communicatively coupled to the filling station, wherein the control process module selects each package that is to be inspected;

a first automated inspection station that includes,

a first measurement device that examines the different medications in each package based on a first inspection property, and

a first sensor measurement generated by the first measurement device;

a first inspection control module receives the first sensor measurement and a first expected value from the medication database;

a first inspection result determined by the first inspection control module, when the first inspection control module compares the first expected value with the first sensor measurement;

a second inspection station including,

a second measurement device that examines each package based on a second inspection property, and

a second sensor measurement generated by the second measurement device;

a second inspection control module that receives the second sensor measurement and a second expected value from the medication database;

a second inspection result determined by the second inspection control module, when the second inspection control module compares the second expected value with the second sensor measurement; and

an analytical module that analyzes the first inspection result and the second inspection result for each package, the analytical module selects one of a plurality of post-inspection states that is communicated to the process control module.

22. The multiple inspection system of claim 21 wherein the plurality of post-inspection states is selected from the group consisting of a manual inspection station state, a correction station state, and an assembly station state.

23. The multiple inspection system of claim 21 wherein the process control module conveys the package according to one of the manual inspection station state, the correction station state, and the assembly station state.

24. The multiple inspection system of claim 21 further comprising a conveyance means between the first inspection station and the second inspection station, wherein the conveyance means is controlled by the process control module.

25. The multiple inspection system of claim 21 wherein the automated filling station includes the process control module, the first inspection station and the first measurement device, and the first inspection control module.

26. The multiple inspection system of claim 21 further comprising an inspection control process communicatively coupled to the process control module, the inspection control process includes the first inspection control module, the second inspection control module, and the analytical module.

27. The multiple inspection system of claim 21 wherein the first inspection station includes the first inspection control module and the second inspection station includes the second inspection control module, and the process control module includes the analytical module.

28. The multiple inspection system of claim 21 further comprising a manual inspection station disposed after the second inspection station, wherein the manual inspection station receives an instruction to send the package to one of a correction station or an assembly station.

29. The inspection system of claim 21 further comprising a correction station disposed after the second inspection station, wherein the correction station corrects at least one package, when comparison means determines that at least one package is improperly filled.

30. The inspection system of claim 21 further comprising an assembly station that assembles each package into a container, when the comparison means determines that at least one package is properly filled.

31. The multiple inspection system of claim 21 further comprising,

a third automated inspection that examines the different medications with a third measurement device;

a third measurement result generated by the third automated inspection;

a third automated inspection result generated by comparing a third expected inspection value with the third measurement result; and

the analytical module analyzes the first inspection result, the second inspection result and the third inspection result and select one of a plurality of post-inspection states that is communicated to the process control module.

32. The multiple inspection system of claim 31 wherein the measurement device is selected from the group consisting of a camera, a video, a precision weighing component, and an X-ray.