Reverse cementing valve

• US 9,334,700 B2
• Filed: 04/04/2012
• Issued: 05/10/2016
• Est. Priority Date: 04/04/2012
• Status: Active Grant

• Current Assignee: Weatherford Technology Holdings, LLC (Weatherford International PLC)
• Original Assignee: Weatherford Technology Holdings, LLC (Weatherford International PLC)
• Inventors: Biedemann, Randal Brent, Hanson, Andrew James, Marcin, Jozeph Robert, Ward, Damian Leonard, Andersen, Clayton R.
• Primary Examiner(s): ANDREWS, DAVID L
• Application Number:
  US13/439,207
• Publication Number:
  US 20130264068A1
• Time in Patent Office: 1,497 Days
• US Class Current: 1/1
• CPC Class Codes: E21B 21/103 Down-hole by-pass valve arrangements, i.e. between the inside of the drill string and the annulus valves specifically for maintaining circulation of drilling fluid while connecting or disconnecting tubular joints E21B21/019
• CPC Class Codes: E21B 2200/06 Sleeve valves
• CPC Class Codes: E21B 33/13 Methods or devices for cementing, for plugging holes, crevices or the like
• CPC Class Codes: E21B 34/08 responsive to flow or pressure of the fluid obtained E21B34/10 takes precedence
• CPC Class Codes: Y10T 137/7069 With lock or seal

Abstract

A method and apparatus for conducting a reverse flow operation. The apparatus may be lowered into a wellbore on a work string, and includes an opening device, a closing device, and a locking device disposed in a housing. Pressurized fluid supplied through the work string may actuate the opening device to open fluid flow through ports in the housing. Pressurized fluid from the annulus may be supplied through the port in the reverse flow direction to actuate the locking device to enable fluid flow up through the work string back to the surface, and to release the closing device. Pressurized fluid supplied through the work string may actuate the closing device to close fluid flow through the ports in the housing.

Claims

1. A valve assembly, comprising:

an outer housing having one or more ports;

a closing sleeve movable in one direction from an open position to a closed position to close fluid flow through the ports;

a locking device operable to temporarily secure the closing sleeve in the open position and movable in an opposite direction to release the closing sleeve for movement to the closed position; and

an opening sleeve movable relative to the outer housing to open fluid flow through the ports of the outer housing and into the valve assembly.

2. The valve assembly of claim 1, wherein the closing sleeve includes one or more ports movable into and out of alignment with the ports of the outer housing.

3. The valve assembly of claim 2, wherein the opening sleeve is configured to receive a closure member, and movable in a downward direction using pressurized fluid when the closure member seats in the opening sleeve to thereby open fluid flow through the ports of the closing sleeve.

4. The valve assembly of claim 3, further comprising a ratcheting mechanism operable to permit downward movement of at least one of the closing and opening sleeves, while preventing movement of the at least one closing and opening sleeve in the opposite direction.

5. The valve assembly of claim 1, further comprising one or more dog members disposed through the closing sleeve and secured in a recess of the outer housing by the locking device to temporarily secure the closing sleeve to the outer housing.

6. The valve assembly of claim 1, further comprising a flapper valve coupled to the closing sleeve and temporarily secured in an open position by the locking device.

7. The valve assembly of claim 1, further comprising a hydraulic lock compensation device operable to compensate for hydraulic locking forces from preventing movement of the closing sleeve.

8. The valve assembly of claim 1, wherein the locking device includes a flapper valve coupled to an inner sleeve for allowing fluid flow in one direction while substantially restricting fluid flow in an opposite direction.

9. The valve assembly of claim 8, wherein the locking device further includes an inner housing, and one or more dog members disposed through the inner housing and secured in engagement with the inner sleeve by the outer housing to temporarily secure the inner sleeve to the inner housing.

10. The valve assembly of claim 9, wherein the inner sleeve includes one or more ports configured to permit fluid flow around the flapper valve in the opposite direction when the ports of the inner sleeve are moved to a position outside of the inner housing.

11. The valve assembly of claim 9, wherein the locking device further includes a ring member coupled to the inner housing and engaging a recess in the outer housing to resist movement between the inner and outer housings.

12. The valve assembly of claim 9, wherein the locking device further includes a biasing member operable to move the inner sleeve relative to the inner housing when the dog members are moved into a recess in the outer housing to release the engagement with the inner sleeve.

13. A method of conducting a wellbore operation, comprising:

providing a valve assembly for operation in a wellbore using a work string;

moving an opening sleeve of the valve assembly using pressurized fluid supplied through the work string to open fluid flow through one or more ports;

moving a locking device of the valve assembly using pressurized fluid supplied from an annulus surrounding the valve assembly through the one or more ports to release a closing sleeve of the valve assembly; and

moving the closing sleeve using pressurized fluid supplied through the work string to close fluid flow through the one or more ports.

14. The method of claim 13, further comprising dropping a closure member onto the opening sleeve to close fluid flow through the opening sleeve and to generate a fluid pressure through the work string to move the opening sleeve.

15. The method of claim 13, further comprising using a ratchet mechanism to permit movement of at least one of the opening sleeve and the closing sleeve in one direction while preventing movement in an opposite direction.

16. The method of claim 13, further comprising flowing fluid from the annulus through one or more ports of a housing of the valve assembly and through one or more ports of the closing sleeve.

17. The method of claim 13, further comprising moving the locking device to release one or more dog members from engagement with a housing of the valve assembly, wherein the dog members are disposed through the closing sleeve to temporarily secure the closing sleeve to the housing.

18. The method of claim 13, further comprising substantially restricting fluid flow through the locking device using a flapper valve to restrict fluid flow up through the work string.

19. The method of claim 18, further comprising moving an inner sleeve relative to a housing of the locking device to open fluid flow through one or more ports of the inner sleeve for flowing fluid around the flapper valve and up the work string, wherein the housing is configured to temporarily seal or substantially restrict fluid flow through the ports of the inner sleeve.

20. The method of claim 19, further comprising releasing one or more dog members from engagement with the inner sleeve to permit movement of the inner sleeve relative to the housing.

21. The method of claim 13, further comprising releasing a flapper valve to close or substantially restrict fluid flow through the closing sleeve and to generate a fluid pressure through the work string to move the closing sleeve.

22. The method of claim 13, further comprising supplying cement into the annulus to force fluid in the annulus through the one or more ports of the valve assembly.

23. A valve assembly, comprising:

an outer housing having one or more ports;

a closing sleeve movable from an open position to a closed position to close fluid flow through the ports, the closing sleeve temporarily secured in the open position using a fixing member;

a locking device temporarily retaining the fixing member to maintain the closing sleeve in the open position, wherein movement of the locking device in one direction releases the fixing member, thereby enabling the closing sleeve to move in an opposite direction towards the closed position; and

an opening sleeve movable relative to the outer housing to open fluid flow through the ports of the outer housing and into the valve assembly.

24. The valve assembly of claim 23, wherein the fixing member includes one or more dog members movably disposed through the closing sleeve and partially disposed in a recess in the housing.

25. The valve assembly of claim 23, wherein the closing sleeve and the locking device are movable using pressurized fluid.

26. A valve assembly, comprising:

an outer housing having one or more ports;

a closing sleeve movable from an open position to a closed position to close fluid flow through the ports;

a locking device operable to temporarily disallow movement of the closing sleeve to the closed position, wherein the locking device is movable in one direction to allow movement of the closing sleeve in an opposite direction to the closed position; and

an opening sleeve movable relative to the outer housing to open fluid flow through the ports of the outer housing and into the valve assembly.

27. A valve assembly, comprising:

an outer housing having one or more ports;

a closing sleeve having an open position in which fluid flow through the ports is permitted and a closed position in which fluid flow through the ports is prevented;

a locking device temporarily retaining the closing sleeve in the open position, wherein the locking device is movable in one direction to release the closing sleeve, and wherein the closing sleeve moves in an opposite direction from the open position to the closed position; and

an opening sleeve movable relative to the outer housing to open fluid flow through the ports of the outer housing and into the valve assembly.