Ultrasonic measurement

• US 9,335,305 B2
• Filed: 01/03/2012
• Issued: 05/10/2016
• Est. Priority Date: 01/06/2011
• Status: Active Grant

• Current Assignee: The Lubrizol Corporation (Berkshire Hathaway Incorporated)
• Original Assignee: The Lubrizol Corporation (Berkshire Hathaway Incorporated)
• Inventors: Smith, Oliver, Sutton, Michael R., Peplow, Mitchell
• Primary Examiner(s): Saint Surin, J M
• Application Number:
  US13/977,986
• Publication Number:
  US 20140020468A1
• Time in Patent Office: 1,589 Days
• Field of Search: 735/97
• US Class Current: 1/1
• CPC Class Codes: A61B 8/58 Testing, adjusting or calibrating the diagnostic device
• CPC Class Codes: B06B 1/0207 Driving circuits specially adapted for particular applications, see the relevant subclass, e.g. G01; circuits for steering transducer arrays G10K11/34; basic circuits H03
• CPC Class Codes: G01N 29/07 by measuring propagation velocity or propagation time of acoustic waves
• CPC Class Codes: G01N 29/346 with amplitude characteristics, e.g. modulated signal
• CPC Class Codes: G01S 15/89 for mapping or imaging

Abstract

Methods and apparatus relate to ultrasound measurement of a dimension such as the thickness (11) of an item (12) which may be worn over time by contact with an item (14). An ultrasonic transceiver (18) couples ultrasound into the item (12). Outgoing ultrasound i results in echos r returning to the transceiver (18). This allows calculation of time of flight to yield a value for the thickness (11). In the examples prescribed, the measurement is repeated a plurality of times in a specified period to extract a dimension from each received signal. Information extracted from the plurality of received signal is used to produce a single value indicative of the dimension of the item (12) over the specified period.

Claims

1. A method of ultrasonic measurement to determine the effect of wear, the method comprising the steps of:

transmitting an ultrasonic signal into an item which is subject to wear,

receiving an ultrasonic signal from the item, the received signal comprising a reflection of the transmitted signal from a boundary of the item,

repeating the transmitting and receiving steps a plurality of times in a specified period,

extracting from each received signal information indicative of a dimension of the item, and determining a time of flight value from the information extracted from a respective received ultrasonic signal, and

combining the plurality of time of flight values extracted from the plurality of received signals to produce a composite time of flight value indicative of the dimension of the item over the specified period, wherein producing the composite time of flight value comprises performing a statistical operation.

2. A method according to claim 1 wherein a set comprising a plurality of time of flight values is produced, each time of flight value in the set corresponding to a respective received signal.

3. A method according to claim 1, wherein the statistical operation comprises taking an average of the time of flight values.

4. A method according to claim 1, wherein producing the composite time of flight value comprises the step of producing a plurality of time of flight sub-values, and combining the time of flight sub-values to produce the composite time of flight value.

5. A method according to claim 1, wherein producing the value for dimension comprises producing a composite time of flight value from the information extracted from the plurality of received signals, the composite time of flight value being indicative of an average time of flight, and using the composite time of flight value to determine the value for the dimension of the item.

6. A method according to claim 1, wherein the transmitting and receiving steps are repeated between 1000 and 100,000 times over the specified period.

7. A method according to claim 1, wherein the transmitting and receiving steps are repeated 4005 times over a period of 0.2 seconds.

8. A method according to claim 1, wherein the item comprises a material selected from the group comprising:

metals, alloys, plastics, concrete, ceramics, coated materials, coatings, composite materials, steel, aluminium, copper, brass, tin, lead, bismuth, aluminium oxide and aluminium silicate.

9. A method according to claim 1, wherein the step of determining the time of flight value comprises identifying a time at which a zero amplitude of the reflected signal occurred.

10. A method according to claim 1, wherein the receiving step comprises receiving a first reflection of the transmitted signal.

11. A method according to claim 1, wherein the receiving step comprises receiving a higher order reflection.

12. An apparatus for ultrasonic measurement to determine the effect of wear, comprising:

an ultrasonic transmitter operable to transmit an ultrasonic signal into an item, which is subject to wear;

an ultrasonic receiver operable to receive an ultrasonic signal from the item, the received signal comprising a reflection of the transmitted signal from a boundary of the item;

the transmitter and receiver being operable to transmit and receive a plurality of times in a specified period,

the receiver being operable to extract from each received signal information indicative of a dimension of the item, and to determine a time of flight value from the information extracted from a respective received ultrasonic signal, and

the receiver being operable to combine the plurality of time of flight values extracted from the plurality of received signals to produce a composite time of flight value indicative of the dimension of the item over the specified period, and to perform a statistical operation to produce the composite time of flight value.

13. An apparatus according to claim 12 comprising an ultrasonic transmitter operable to transmit an ultrasonic signal into an item and an ultrasonic receiver operable to receive an ultrasonic signal from an item.

14. An apparatus according to claim 12 comprising an ultrasonic transceiver providing the ultrasonic transmitter and the ultrasonic receiver.

15. An apparatus according to claim 14, wherein the apparatus comprises a control system which is operable to supply an electrical signal to the ultrasonic transceiver to cause the ultrasonic transceiver to transmit the ultrasonic signal.

16. An apparatus according to claim 15, wherein the control system is operable to cause the ultrasonic transceiver to transmit a plurality of ultrasonic signals in a specified period.

17. An apparatus according to claim 16, wherein the control system is operable to supply a voltage pulse to the ultrasonic transceiver.

18. An apparatus according to claim 17, wherein the pulse generation module is operable to shape the voltage pulse.

19. An apparatus according to claim 18, wherein the voltage pulse generation module is operable to produce a square wave, a triangle wave, or a sine wave or other shaped wave.

20. An apparatus according to claim 19, wherein the pulse generation module is operable to produce waves at frequencies between 1 and 100 MHz.