Protective device

• US 9,336,978 B2
• Filed: 08/08/2013
• Issued: 05/10/2016
• Est. Priority Date: 09/04/2009
• Status: Active Grant

• Current Assignee: Cyntec Co. Ltd. (Delta Electronics Incorporated)
• Original Assignee: Cyntec Co. Ltd. (Delta Electronics Incorporated)
• Inventors: Wang, Chung-Hsiung, Lin, Hung-Ming, Luo, Wen-Shiang, Liu, Chun-Tiao, Chen, Kuo-Shu
• Primary Examiner(s): Vortman, Anatoly
• Assistant Examiner(s): Crum, Jacob
• Application Number:
  US13/962,837
• Publication Number:
  US 20130321119A1
• Time in Patent Office: 1,006 Days
• Field of Search: 337/297
• US Class Current: 1/1
• CPC Class Codes: H01H 2085/0283 Structural association with a semiconductor device
• CPC Class Codes: H01H 2085/466 with remote controlled forced fusing
• CPC Class Codes: H01H 69/022 of printed circuit fuses
• CPC Class Codes: H01H 85/0047 Heating means
• CPC Class Codes: H01H 85/0241 Structural association of a fuse and another component or apparatus switches with built-in fuses H01H9/10, spark-gap arresters H01H85/44, transformers and inductances H01F27/402, capacitors H01G2/14, lamps H01K1/66, semiconductors H01L23/5256 or H01L23/62
• CPC Class Codes: H01H 85/0411 Miniature fuses
• CPC Class Codes: H01H 85/046 Fuses formed as printed circuits
• CPC Class Codes: H01H 85/048 Fuse resistors
• CPC Class Codes: H01H 85/11 with applied local area of a metal which, on melting, forms a eutectic with the main material of the fusible member, i.e. M-effect devices
• CPC Class Codes: H01H 85/48 Protective devices wherein the fuse is carried or held directly by the base

Abstract

A protective device including a substrate, a conductive section and a bridge element is provided. The conductive section is supported by the substrate, wherein the conductive section comprises a metal element electrically connected between first and second electrodes. The metal element serves as a sacrificial structure having a melting point lower than that of the first and second electrodes. The bridge element spans across the metal element in a direction across direction of current flow in the metal element, wherein the bridge element facilitates breaking of the metal element upon melting.

Claims

1. A protective device, comprising:

a substrate;

a conductive section supported by the substrate, wherein the conductive section comprises a metal element electrically connected between a first electrode and a second electrode, wherein the metal element serves as a sacrificial structure having a melting point lower than that of the first electrode and the second electrode; and

a bridge element located on the metal element and facilitating breaking of the metal element upon a melting of the metal element by absorbing the melted metal element and making the melted metal element flow away from the first electrode or the second electrode, wherein a dimension of the bridge element in a first direction is longer than a dimension of the metal element in the first direction, the dimension of the bridge element in a second direction is shorter than the dimension of the metal element in the second direction, and the second direction is perpendicular to the first direction, the first direction being defined as a direction along a longitudinal axis of the bridge element, the second direction being defined as a direction extending from the first electrode to the second electrode.

2. The protective device of claim 1, wherein the metal element is located above the first and second electrodes and below a top of the bridge element.

3. The protective device of claim 1, further comprising:

an auxiliary medium directly below the bridge element and directly above the metal element to guide flowing of the metal element upon melting,

wherein a dimension of the auxiliary medium in the second direction is shorter than the dimension of the metal element in the second direction, and the dimension of the auxiliary medium in the second direction is longer than the dimension of the bridge element in the second direction.

4. The protective device of claim 1, wherein at least one end of the bridge element is fixedly supported on the substrate.

5. The protective device of claim 1, further comprising:

an intermediate support disposed directly below the metal element and directly above the substrate, wherein at least one end of the bridge element is fixed to and in physical contact with the intermediate support.

6. The protective device of claim 5, further comprising:

an intermediate layer between the metal element and the intermediate support, wherein the intermediate layer has a fusing temperature lower than the melting temperature of the metal element.

7. The protective device as in claim 5, further comprising an auxiliary medium, wherein

the intermediate support is located between the first electrode and the second electrode, and

the auxiliary medium is located entirely below the metal element, located between the intermediate support and the first electrode, and located between the intermediate support and the second electrode.

8. The protective device as in claim 7, wherein the auxiliary medium is in physical contact with the first electrode, the second electrode and the intermediate support.

9. The protective device of claim 1, wherein the bridge element is in a form of an arc, a plurality of twisted wires, a chain, coils, or a gauze.

10. The protective device of claim 1, further comprising:

a first auxiliary medium below the metal element and above the substrate, wherein the first auxiliary medium has a melting point lower than that of the metal element; and

a second auxiliary medium directly below the bridge element and directly above the metal element to guide flowing of the metal element upon melting.

11. The protective device of claim 10, further comprising:

a heat-generating element below the substrate and providing heat to at least the metal element and the first auxiliary medium.

12. The protective device of claim 1, wherein the bridge element is made of metal.

13. The protective device of claim 1, further comprising a housing disposed on the substrate and fully covering the metal element and the bridge element, wherein the metal element and the bridge element are located below a top of the housing.

14. The protective device of claim 1, further comprising a heat insulation layer disposed below the metal element and above the substrate.

15. The protective device of claim 14, wherein the heat insulation layer has two portions spaced apart from each other by an intermediate support, and the intermediate support is disposed directly below the metal element and directly above the substrate.

16. The protective device of claim 14, wherein the heat insulation layer is disposed below the first electrode and the second electrode.

17. The protective device of claim 14, wherein the heat insulation layer is disposed below an auxiliary medium, and the auxiliary medium is disposed directly below the bridge element and directly above the metal element to guide flowing of the metal element upon melting.