Box hanger clip and electrical box assembly

• US 9,337,635 B2
• Filed: 04/29/2014
• Issued: 05/10/2016
• Est. Priority Date: 04/30/2013
• Status: Active Grant

• Current Assignee: Hubbell, Inc.
• Original Assignee: Hubbell, Inc.
• Inventors: Korcz, Krzysztof W., Johnson, Steven J.
• Primary Examiner(s): Patel, Dhirubhai R
• Application Number:
  US14/264,764
• Publication Number:
  US 20140318824A1
• Time in Patent Office: 742 Days
• Field of Search: 174/58
• US Class Current: 1/1
• CPC Class Codes: H02G 1/00 Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
• CPC Class Codes: H02G 3/08 Distribution boxes; Connection or junction boxes
• CPC Class Codes: Y10T 29/49117 Conductor or circuit manufacturing

Abstract

A box hanger clip is provided for coupling to an electrical box for supporting the electrical box during use. The box hanger clip has at least one and typically two L-shaped coupling tabs that are received in apertures in a wall of the electrical box and hook to the inner surface of the electrical box. The box hanger clip has a body extending substantially perpendicular from the coupling tabs away from the electrical box where the body is configured for coupling to a support such as a cable. At least one bendable stabilizing tab is provided on the body of the box hanger clip which can be bent out of the plane of the body. The stabilizing tab contacts the outer surface of the electrical box to maintain the box hanger clip in the upright position.

Claims

1. A box hanger clip assembly comprising:

a first hanger clip having a body with a bottom edge configured for coupling to a wall of an electrical box, a top edge and first and second opposite side edges, said body being configured for coupling the electrical box to a support;

a first coupling tab integrally formed with said bottom edge and extending substantially perpendicular to a plane of said body, said first coupling tab being configured for mating with an aperture in the electrical box; and

a stabilizing tab coupled to said first side edge of said body by a fold line, said stabilizing tab being bendable about said fold line between a first position substantially parallel with said body and a second position at an inclined angle with respect to said body.

2. The box hanger clip assembly of claim 1, further comprising

a second coupling tab integrally formed with said bottom edge and extending perpendicular to the plane of said body in substantially the same direction of said first coupling tab, said second coupling tab configured to mate with a second aperture in the electrical box.

3. The box hanger clip assembly of claim 1, further comprising

a second stabilizing tab coupled to said second side edge of said body by a fold line, said second stabilizing tab being foldable between a first position substantially parallel to said body and a second position at an inclined angle with respect to said body in a direction opposite said first stabilizing tab.

4. The box hanger clip assembly of claim 1, wherein

said coupling tab has a hook shaped end to couple with the aperture in the electrical box.

5. The box hanger clip assembly of claim 1, further comprising

a second hanger clip having a body with a bottom edge, a top edge, a first side edge and a second side edge, a first coupling tab integrally formed with said bottom edge of said body and being configured for being received in the aperture in the electrical box, and

where said body of said first hanger clip is substantially parallel to said body of said second hanger clip, and said first coupling tab of said first hanger clip extends in a first direction and said first coupling tab of said second hanger clip extends in a second direction.

6. The box hanger clip assembly of claim 5, wherein

said second hanger clip has a stabilizing tab coupled to said first side edge of said body and is bendable about a fold line between a first position parallel to said body and a second position at an inclined angle with respect to said body.

7. An electrical assembly comprising:

an electrical box having a rear wall, an open front side and at least one side wall extending from said rear wall, said electrical box having a first aperture formed therein; and

a first hanger clip having a body configured for coupling with a support structure, said body having a bottom edge, a first side edge, and a second side edge, a first coupling tab extending from said bottom edge of said body in a direction substantially perpendicular to a plane of said body, said first coupling tab being received in said first aperture of said electrical box, and a first stabilizing tab coupled to said first side edge of said body for contacting said electrical box and supporting said first hanger clip in an upright position with respect to said electrical box.

8. The assembly of claim 7, wherein

said stabilizing tab is bendable between a first portion parallel to said body and a second position substantially perpendicular to said body.

9. The assembly of claim 7, further comprising

a second stabilizing tab coupled to a second edge of said body opposite said first stabilizing tab, said second stabilizing tab being bendable between a first position parallel to said body and a second position substantially perpendicular to said body.

10. The assembly of claim 7, further comprising

a second hanger clip having a body configured for coupling with a support structure and for aligning with said body of said first hanger clip, a first coupling tab extending from a bottom edge of said body in a direction substantially perpendicular to a plane of said body, said at least one coupling tab being received in said aperture in said electrical box.

11. The assembly of claim 10, wherein

said first coupling tab of said first hanger clip extends in a first direction, and said first coupling tab of said second hanger clip extends in a second direction.

12. The assembly of claim 11, wherein

said first hanger clip has a second coupling tab extending from said bottom edge of said body in a direction substantially parallel to said first coupling tab and being received in a second aperture in said electrical box, said second hanger clip having a second coupling tab extending from said bottom edge of said body in a direction substantially parallel to said first coupling tab and received in said second aperture.

13. The assembly of claim 11, wherein

said body of said first hanger clip has an aperture, and said body of said second hanger has an aperture aligned with said aperture in said first hanger clip, said apertures configured for receiving a support member for suspending said electrical box.

14. The assembly of claim 10, wherein

said second hanger clip has a stabilizing tab extending from a side edge of said body, wherein said stabilizing tab is bendable between a first position parallel to said body and a second position at an inclined angle with respect to the plane of said body.

15. The assembly of claim 14, wherein

said first stabilizing tab of said first hanger clip extends in a first direction, and said first stabilizing tab of said second hanger clip is bendable in a second direction.

16. The assembly of claim 7, wherein

said coupling tab of said first hanger clip has a hook shaped end configured for retaining said coupling tab in said first aperture.

17. The assembly of claim 7, wherein

said first stabilizing tab extend from said body in a direction opposite to said coupling tab.

18. A method of forming an electrical box assembly, comprising

inserting a coupling tab of a first box hanger clip into an aperture in a rear wall of an electrical box, said coupling tab extending substantially perpendicular to a plane of a body of the first hanger clip, and orienting said body substantially perpendicular to a plane of said rear wall where the coupling tab engages an inner surface of said rear wall, and

bending a stabilizing tab on a side edge of the body of the first hanger clip from a first position substantially parallel to the plane of the body to a second position at an inclined angle with respect to the plane of the body in a direction opposite to the coupling tab.

19. The method of claim 18, further comprising

inserting a coupling tab of the second hanger clip into the aperture in the rear wall of the electrical box, the coupling tab extending substantially perpendicular to a plane of the body of the hanger clip an engaging the inner surface of the rear wall, and

bending a stabilizing tab on a side edge of the body from the first position substantially parallel to a plane of the body to a second position at an inclined angle with respect to the plane of the body in a direction opposite to the coupling tab.

20. An electrical assembly comprising:

an electrical box having a rear wall, an open front side and at least one side wall extending from said rear wall, said electrical box having a first aperture formed therein; and

a first hanger clip having a body configured for coupling with a support structure, said body having a bottom edge, a first side edge, and a second side edge, a first coupling tab extending from said bottom edge of said body and being received in said first aperture of said electrical box;

a second hanger clip having a body configured for coupling with a support structure, said body of said second hanger clip having a bottom edge, a first side edge, and a second side edge, a first coupling tab extending from said bottom edge of said body and being received in said first aperture of said electrical box, wherein said first hanger clip and second hanger clip are movable between a first position and a second position, where said body of said first hanger clip and said body of said second hanger clip extend away from said first aperture in said second position.

21. The electrical box assembly of claim 20, wherein

said first aperture is in said rear wall of said electrical box, and said body of said first hanger clip in the first position lies against said rear wall and said body of said first hanger clip in the second position extends away from said rear wall, and

said body of said second hanger clip in the first position lies against said rear wall and said body of said second hanger clip in the second position extends away from said rear wall.

22. The electrical box assembly of claim 21, wherein

said first hanger clip has a first stabilizing tab coupled to said first side edge of said body for contacting said electrical box and supporting said first hanger clip in an upright position with respect to said electrical box;

and

said second hanger clip has a first stabilizing tab coupled to said first side edge of said body for contacting said electrical box and supporting said second hanger clip in an upright position with respect to said electrical box.