Removal of needle shield from syringes and automatic injection devices

• US 9,339,610 B2
• Filed: 04/15/2014
• Issued: 05/17/2016
• Est. Priority Date: 01/24/2011
• Status: Active Grant

• Current Assignee: Elcam Medical Agricultural Cooperative Association Ltd
• Original Assignee: AbbVie Biotechnology Ltd. (Puerto Rico) (Abbvie Incorporated), Elcam Medical Agricultural Cooperative Association Ltd
• Inventors: Julian, Joseph F., Li, Chuan, Anderson, Philip D., Laurusonis, Linas P., Raday, Lior, Carmel, Ehud, Marli, Lior, Daily, David, Keenan, Guy
• Primary Examiner(s): VU, QUYNH-NHU HOANG
• Application Number:
  US14/253,348
• Publication Number:
  US 20140288503A1
• Time in Patent Office: 763 Days
• US Class Current: 1/1
• CPC Class Codes: A61M 2205/581 by audible feedback
• CPC Class Codes: A61M 2207/00 Methods of manufacture, assembly or production
• CPC Class Codes: A61M 5/20 Automatic syringes, e.g. with automatically actuated piston rod, with automatic needle injection, filling automatically A61M5/142 , A61M5/46 take precedence; hypodermic projectiles F42B12/54
• CPC Class Codes: A61M 5/32 Needles; Details of needles pertaining to their connection with syringe or hub infusion needles A61M5/158; Accessories for bringing the needle into, or holding the needle on, the body A61M5/42, A61M5/46 take precedence; guide needles for catheters A61M25/065; Devices for protection of needles apparatus specially adapted for cleaning or sterilising needles A61M5/001
• CPC Class Codes: A61M 5/3202 Devices for protection of the needle before use, e.g. caps A61M5/50 takes precedence; for infusion spikes A61M5/1626; protectors for sharps A61B50/3001
• CPC Class Codes: A61M 5/3204 Needle cap remover, i.e. devices to dislodge protection cover from needle or needle hub, e.g. deshielding devices
• CPC Class Codes: A61M 5/321 Means for protection against accidental injuries by used needles
• CPC Class Codes: Y10T 29/49826 Assembling or joining
• CPC Class Codes: Y10T 29/53 Means to assemble or disassemble

Abstract

Exemplary embodiments provide a needle shield remover that reliably engages with a distal cap of an automatic injection device and with one or more needle shields coupled to a syringe of the device. When a user removes the distal cap, the needle shield remover reliably removes the needle shields (e.g., a soft needle shield and a rigid needle shield) from the syringe, thereby exposing the injection needle for performing an injection. In an exemplary assembly method, a needle shield remover is engaged to a needle shield coupled to a syringe, prior to insertion of the syringe and needle shield remover assembly into a housing of the device. This exemplary assembly method allows visual inspection, outside the housing of the device, to ensure that the needle shield remover is correctly and reliably engaged to the needle shield before the syringe and needle shield remover assembly is inserted into the housing.

Claims

1. An apparatus for removing a needle shield from a syringe, comprising:

a tubular member for enclosing the needle shield coupled to the syringe;

one or more cap engagement mechanisms provided at a distal end of the tubular member and configured for engagement with a cap provided for covering a distal end of the syringe; and

two shield engagement mechanisms provided at a proximal end of the tubular member and configured for engagement with the needle shield, the two shield engagement mechanisms inwardly projecting from a side wall of the proximal end of the tubular member, each of the two needle shield engagement mechanisms comprising a first inclined wall that extends from the side wall of the tubular member such that when the apparatus is pulled away from the syringe, the two needle shield engagement mechanisms exert force against the needle shield to remove the needle shield from the syringe;

wherein each of the two shield engagement mechanisms comprises a second inclined wall coupled to the first inclined wall and extending inwardly into a cavity of the tubular member.

2. The apparatus of claim 1, wherein the cap comprises an aperture and a flanged portion provided in the aperture, and wherein the one or more cap engagement mechanisms are configured to fit within the aperture in the cap and wherein the flanged portion of the cap is accommodated in a gap under the one or more cap engagement mechanisms.

3. The apparatus of claim 1, further comprising two apertures disposed in the side wall of the tubular member, and wherein each of the two shield engagement mechanisms is provided in a respective one of the two apertures.

4. The apparatus of claim 3, further comprising two cutout portions formed in the side wall of the tubular member and circumferentially disposed in an alternating manner with the two apertures about the tubular member.

5. The apparatus of claim 1, wherein the two shield engagement mechanisms are configured for engagement with a gap between the needle shield and the syringe.

6. The apparatus of claim 1, wherein the apparatus is configured for engagement with the needle shield coupled to the syringe˜

when the syringe is outside a housing of an automatic injection device.

7. The apparatus of claim 1, wherein the first inclined wall comprises a peripheral edge to engage with the needle shield.

8. The apparatus of claim 1, wherein:

the second inclined wall comprises a peripheral edge to engage with the needle shield.

9. The apparatus of claim 1, wherein:

the first inclined wall is configured to project at an angle up to 20 degrees relative to a longitudinal axis of the tubular member; and

the second inclined wall is configured to project at an angle of between 30 degrees and 60 degrees relative to the longitudinal axis of the tubular member.

10. The apparatus of claim 1, wherein the two shield engagement mechanisms project inwardly into a cavity of the tubular member at an angle relative to a longitudinal axis.

11. The apparatus of claim 1, wherein the apparatus is configured for engagement with the needle shield coupled to the syringe after the syringe is inserted into a housing of an automatic injection device.

12. The apparatus of claim 1, wherein each of the shield engagement mechanisms is configured to project at an angle of between 30 degrees and 60 degrees relative to the longitudinal axis of the tubular member.

13. The apparatus of claim 1, further comprising:

one or more slots longitudinally extending along the side wall of the tubular member, the one or more slots configured and positioned to enable radially outward movement of the side wall during assembly of the apparatus with a needle shield.

14. The apparatus of claim 1, further comprising:

one or more grooves or protrusions extending longitudinally on an outer surface of the tubular member for maintaining alignment of the cutout portions at a substantially fixed angular position about a central longitudinal axis of the apparatus.

15. An automatic injection device, comprising:

a syringe;

a needle shield coupled to a distal end of the syringe;

a distal cap for covering the needle shield; and

a needle shield remover disposed between the needle shield and the distal cap, the needle shield remover comprising;

a tubular member for enclosing the needle shield coupled to the syringe,

one or more cap engagement mechanisms provided at a distal end of the tubular member and engaged with the distal cap, and

two shield engagement mechanisms provided at a proximal end of the tubular member and engaged with the needle shield, the two shield engagement mechanisms inwardly projecting from a side wall of the proximal end of the tubular member, each of the two needle shield engagement mechanisms comprising a first inclined wall that extends from the side wall of the tubular member, wherein, such that when the needle shield remover is pulled away from the syringe, the two shield engagement mechanisms exert force against the needle shield to remove the needle shield from the syringe, wherein each of the two shield engagement mechanisms comprises a second inclined wall coupled to the first inclined wall and extending inwardly into a cavity of the tubular member.

16. The automatic injection device of claim 15, wherein the cap comprises an aperture and a flanged portion provided in the aperture, and wherein the one or more cap engagement mechanisms are configured to fit within the aperture in the cap and wherein the flanged portion of the cap is accommodated in a gap under the one or more cap engagement mechanisms.

17. The automatic injection device of claim 15, wherein the needle shield remover further comprises two apertures disposed in the side wall of the tubular member, and wherein each of the two shield engagement mechanisms is provided in a respective one of the two apertures.

18. The automatic injection device of claim 15, wherein the two shield engagement mechanisms are for engagement with a gap between the needle shield and the syringe.

19. The automatic injection device of claim 15, wherein the needle shield remover is configured for engagement with the needle shield coupled to the syringe when the syringe is outside a housing of the automatic injection device.

20. The automatic injection device of claim 17, further comprising two cutout portions formed in the side wall of the tubular member and circumferentially disposed in an alternating manner with the two apertures about the tubular member.

21. The automatic injection device of claim 15, wherein the two shield engagement mechanisms project inwardly into a cavity of the tubular member at an angle relative to a longitudinal axis.

22. The automatic injection device of claim 15, wherein the needle shield remover is configured for engagement with the needle shield coupled to the syringe after the syringe is inserted into a housing of an automatic injection device.

23. The automatic injection device of claim 15, wherein a housing of the automatic injection device comprises an inspection window, wherein the tubular member of the needle shield remover comprises one or more grooves or protrusions, and wherein the automatic injection device further comprises:

a syringe sleeve configured to maintain alignment between the inspection window of the housing and at least one of the cutout portions of the needle shield remover.

24. The automatic injection device of claim 23, wherein the syringe sleeve comprises an inspection window aligned with the inspection window of the housing and aligned with the at least one cutout portion of the needle shield remover.

25. The automatic injection device of claim 15, wherein the cap and the needle shield remover form a single assembly, and the cap and the needle shield remover are configured to move relative to each other along a longitudinal axis.