Systems and methods for the transfer of color and other physical properties to laminate composite materials and other articles

• US 9,339,842 B2
• Filed: 06/05/2015
• Issued: 05/17/2016
• Est. Priority Date: 08/03/2010
• Status: Active Grant

• Current Assignee: DSM Protective Materials BV (Avient Corp.)
• Original Assignee: Cubic Tech Corporation (DSM-Firmenich AG)
• Inventors: Downs, Roland Joseph, Adams, Christopher Michael, Holweger, Jon Michael
• Primary Examiner(s): ELHILO, EISA B
• Application Number:
  US14/732,210
• Publication Number:
  US 20150266053A1
• Time in Patent Office: 347 Days
• Field of Search: 427/146, 427/147, 427/148, 428/195.1
• US Class Current: 1/1
• CPC Class Codes: A63F 13/90 Constructional details or arrangements of video game devices not provided for in groups A63F13/20 or A63F13/25, e.g. housing, wiring, connections or cabinets
• CPC Class Codes: B05D 1/286 using a temporary backing to which the coating has been applied
• CPC Class Codes: D06P 5/003 Transfer printing
• CPC Class Codes: D06P 5/004 using subliming dyes
• CPC Class Codes: D06P 5/007 using non-subliming dyes
• CPC Class Codes: D06P 5/2005 Treatments with alpha, beta, gamma or other rays, e.g. stimulated rays
• CPC Class Codes: D06P 5/2016 Application of electric energy
• CPC Class Codes: H05K 3/20 by affixing prefabricated conductor pattern H05K1/187, H05K3/046, H05K3/4658, H05K3/4682 takes precedence
• CPC Class Codes: Y10T 428/24802 Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.]

Abstract

A method of transferring a dye to a composite material comprising applying the dye to a transfer media to create a colored transfer media, placing the colored transfer media into contact with the composite material, and applying, using an autoclave, at least one of heat, external pressure, vacuum pressure to infuse the dye to the composite material to create a colored composite material.

Claims

1. A method of infusing a dye into a composite material, the method comprising:

a) applying the dye to a transfer media to create a colored transfer media;

b) placing the colored transfer media in contact with the composite material; and

c) applying at least one of heat, external pressure, and vacuum pressure to infuse the dye into the composite material to create a colored composite material;

wherein the composite material comprises one or more layers of unidirectional fiber and polymer matrix plies oriented in one or more directions.

2. The method of claim 1, wherein the transfer media is at least one of transfer paper, laminate, and film.

3. The method of claim 2, wherein the step of placing the colored transfer media in contact with the composite material comprises adding a colored laminate or colored film onto or into a multi-layer composite.

4. The method of claim 2, wherein the laminate comprises at least one unidirectional tape comprising unidirectional fiber and polymer matrix plies.

5. The method of claim 4, wherein the laminate remains as one or more layers of the composite material after the application of at least one of heat, external pressure, and vacuum pressure.

6. The method of claim 4, wherein the step of applying the dye to the transfer media comprises adding a pigment to the polymer matrix.

7. The method of claim 1, wherein the dye is applied to the transfer media in the shape of a pattern, graphic or logo, and wherein the colored composite material comprises a matching pattern, graphic or logo, respectively.

8. The method of claim 1, wherein the at least one of heat, external pressure, and vacuum pressure is applied using at least one of a heated rotary system, a heated press system, an autoclave system, a dye infusion system, a linear color transfer system, and a matrix pigment tint coloring system.

9. The method of claim 1, wherein the composite material comprises non-woven material.

10. The method of claim 1, wherein the composite material comprises woven material.

20. The method of claim 1, wherein said unidirectional fiber comprises polyethylene.

11. A method of subliming a dye into a composite material, the method comprising:

a) applying the dye to a transfer media to create a colored transfer media;

b) placing the colored transfer media in proximity to the composite material; and

c) applying at least one of heat, external pressure, and vacuum pressure to sublime the dye into the composite material to create a colored composite material;

wherein the composite material comprises one or more layers of unidirectional fiber and polymer matrix plies oriented in one or more directions.

12. The method of claim 11, wherein the transfer media is at least one of transfer paper, laminate, and film.

13. The method of claim 11, wherein the dye is applied to the transfer media in the shape of a pattern, graphic or logo, and wherein the colored composite material comprises a matching pattern, graphic or logo, respectively.

14. The method of claim 11, wherein the at least one of heat, external pressure, and vacuum pressure is applied using at least one of a heated rotary system, a heated press system, an autoclave system, a dye infusion system, a linear color transfer system, and a matrix pigment tint coloring system.

21. The method of claim 11, wherein said unidirectional fiber comprises polyethylene.

15. A method of transferring an additive to a composite material, the method comprising:

a) applying the additive to a transfer media;

b) placing the transfer media with applied additive in contact with, or in proximity to, the composite material; and

c) applying at least one of heat, external pressure, and vacuum pressure to transfer the additive to the composite material;

wherein the composite material comprises one or more layers of unidirectional fiber and polymer matrix plies oriented in one or more directions.

16. The method of claim 15, wherein the additive is at least one of a specular reflectivity modifier, an infrared reflectivity modifier, an anti-microbial, a medicine, a surface adhesion modifier, a nanomaterial, a dielectric modifier, a metal, a polymer, a fire retardant material, a synergistic component of fire retardancy, an ultraviolet stabilizer, and a curing additive.

17. The method of claim 15, wherein said transfer of the additive comprises sublimation/infusion of the additive.

18. The method of claim 15, wherein said transfer of the additive comprises printing an electronic circuit diagram on the composite material.

19. The method of claim 15, wherein said transfer of the additive results in a change in the electric or dielectric conductivity of the composite material.

22. The method of claim 15, wherein said unidirectional fiber comprises polyethylene.