Bulk annealing of glass sheets
First Claim
1. A method of annealing glass sheets, comprising:
- stacking a plurality of glass sheets, each of the glass sheets having two major surfaces, so that interfaces are defined between adjacent ones of the glass sheets in the plurality of glass sheets, wherein there is disposed on at least one of the major surfaces that faces one of the interfaces, a surface modification layer, wherein the surface modification layer is one of HMDS, a plasma polymerized fluoropolymer, and an aromatic silane; and
exposing the stack of glass sheets to a time-temperature cycle sufficient to compact each of the glass sheets, wherein the time-temperature cycle includes a temperature ≧
400°
C., but less than the strain point of the glass sheets,wherein the surface modification layer is sufficient to control, throughout the time-temperature cycle, bonding between the adjacent ones of the glass sheets in the stack defining the one of the interfaces, wherein bonding is controlled to be of such a force so that one sheet does not separate from another if one is held and the other subjected to the force of gravity, but so that the sheets may be separated without breaking one of the adjacent ones of the glass sheets into two or more pieces.
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Accused Products
Abstract
Surface modification layers and associated heat treatments, that may be provided on a sheet, a carrier, or both, to control both room-temperature van der Waals (and/or hydrogen) bonding and high temperature covalent bonding between the thin sheet and carrier. The room-temperature bonding is controlled so as to be sufficient to hold the thin sheet and carrier together during vacuum processing, wet processing, and/or ultrasonic cleaning processing, for example. And at the same time, the high temperature covalent bonding is controlled so as to prevent a permanent bond between the thin sheet and carrier during high temperature processing, as well as maintain a sufficient bond to prevent delamination during high temperature processing.
153 Citations
17 Claims
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1. A method of annealing glass sheets, comprising:
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stacking a plurality of glass sheets, each of the glass sheets having two major surfaces, so that interfaces are defined between adjacent ones of the glass sheets in the plurality of glass sheets, wherein there is disposed on at least one of the major surfaces that faces one of the interfaces, a surface modification layer, wherein the surface modification layer is one of HMDS, a plasma polymerized fluoropolymer, and an aromatic silane; and exposing the stack of glass sheets to a time-temperature cycle sufficient to compact each of the glass sheets, wherein the time-temperature cycle includes a temperature ≧
400°
C., but less than the strain point of the glass sheets,wherein the surface modification layer is sufficient to control, throughout the time-temperature cycle, bonding between the adjacent ones of the glass sheets in the stack defining the one of the interfaces, wherein bonding is controlled to be of such a force so that one sheet does not separate from another if one is held and the other subjected to the force of gravity, but so that the sheets may be separated without breaking one of the adjacent ones of the glass sheets into two or more pieces. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 12, 13)
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10. A method of annealing glass sheets, comprising:
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stacking a plurality of glass sheets, each of the glass sheets having two major surfaces, so that interfaces are defined between adjacent ones of the glass sheets in the plurality of glass sheets, wherein there is disposed on at least one of the major surfaces that faces one of the interfaces, a surface modification layer, wherein the surface modification layer is comprises an aromatic silane, and is a phenyl silane; and exposing the stack of glass sheets to a time-temperature cycle sufficient to compact each of the glass sheets, wherein the surface modification layer is sufficient to control, throughout the time-temperature cycle, bonding between the adjacent ones of the glass sheets in the stack defining the one of the interfaces, wherein bonding is controlled to be of such a force so that one sheet does not separate from another if one is held and the other subjected to the force of gravity, but so that the sheets may be separated without breaking one of the adjacent ones of the glass sheets into two or more pieces. - View Dependent Claims (11)
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14. A method of annealing glass sheets, comprising:
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stacking a plurality of glass sheets, each of the glass sheets having two major surfaces, so that interfaces are defined between adjacent ones of the glass sheets in the plurality of glass sheets, wherein there is disposed on at least one of the major surfaces that faces one of the interfaces, a surface modification layer, wherein the surface modification layer comprises an aromatic silane, and is one of;
phenyltriethoxysilane;
diphenyldiethoxysilane; and
4-pentafluorophenyltriethoxysilane; andexposing the stack of glass sheets to a time-temperature cycle sufficient to compact each of the glass sheets, wherein the surface modification layer is sufficient to control, throughout the time-temperature cycle, bonding between the adjacent ones of the glass sheets in the stack defining the one of the interfaces, wherein bonding is controlled to be of such a force so that one sheet does not separate from another if one is held and the other subjected to the force of gravity, but so that the sheets may be separated without breaking one of the adjacent ones of the glass sheets into two or more pieces. - View Dependent Claims (15, 16, 17)
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Specification