Shovel with passive tilt control

• US 9,340,949 B2
• Filed: 03/23/2015
• Issued: 05/17/2016
• Est. Priority Date: 01/31/2012
• Status: Active Grant

• Current Assignee: Joy Global Surface Mining Inc. (Komatsu Ltd.)
• Original Assignee: Harnischfeger Technologies Inc. (Komatsu Ltd.)
• Inventors: Knuth, Jason
• Primary Examiner(s): PEZZUTO, ROBERT ERIC
• Application Number:
  US14/665,363
• Publication Number:
  US 20150191891A1
• Time in Patent Office: 421 Days
• Field of Search: 371/95, 373/96, 373/98, 373/44, 373/45, 374/46, 414/685, 414/694, 414/695, 414/722, 414/726, 414/690
• US Class Current: 1/1
• CPC Class Codes: E02F 3/302 with an additional link
• CPC Class Codes: E02F 3/304 with the dipper-arm slidably mounted on the boom E02F3/305 takes precedence
• CPC Class Codes: E02F 3/308 working outwardly
• CPC Class Codes: E02F 3/3677 allowing movement, e.g. rotation or translation, of the tool around or along another axis as the movement implied by the boom or arms, e.g. for tilting buckets
• CPC Class Codes: E02F 3/40 Dippers; Buckets ; Grab devices, e.g. manufacturing processes for buckets, form, geometry or material of buckets devices to connect tools to arms or booms E02F3/3604; teeth therefor E02F9/28
• CPC Class Codes: E02F 3/46 with reciprocating digging or scraping elements moved by cables or hoisting ropes ; Drives or control devices therefor E02F3/205, E02F3/905 take precedence

Abstract

A mining shovel adapted to dig a bank of material includes a boom having an end, a hoist rope extending over the end of the boom, an elongated member movably coupled to the boom, a dipper for engaging the bank of material, a bail assembly, and a pitch brace. The member includes a first end and a second end. The dipper is coupled to the second end of the member and includes a digging edge. The bail assembly includes a first end pivotably coupled to the dipper and a second end coupled to the hoist rope passing over the boom. The pitch brace includes a first end pivotably coupled to the bail assembly and a second end pivotably coupled to the member.

Claims

1. A bail assembly for a mining shovel, the shovel including a boom, a hoist rope passing over an end of the boom, a handle movable relative to the boom, a dipper coupled to an end of the handle, the bail assembly comprising:

a bail including a first end, a second end, and a brace joint positioned between the first end and the second end, the first end configured to be pivotably coupled to the dipper;

an equalizer including an end pivotably coupled to the bail, the equalizer configured to be coupled to the hoist rope passing over the end of the boom; and

a pitch brace including a first end pivotably coupled to the brace joint and a second end configured to be pivotably coupled to the handle.

2. The bail assembly of claim 1, wherein the end of the equalizer is pivotably coupled to the second end of the bail.

3. The bail assembly of claim 1, wherein the bail has a clevis shape such that the bail includes a pair of parallel arms, each arm defining an arm end configured to be pivotably coupled to a side wall of the dipper, the first end of the bail defined by the arm ends, the bail defining a cross-member extending between the arms, the second end of the bail defined along an upper edge of the bail.

4. The bail assembly of claim 1, wherein the bail defines a bail axis extending between the first end of the bail and the second end of the bail when viewed from a side of the bail, wherein the brace joint is offset from the bail axis.

5. The bail assembly of claim 1, wherein the equalizer includes a partial sheave having a rounded edge, the rounded edge configured to receive a portion of the hoist rope such that the hoist rope wraps onto around the rounded edge.

6. The bail assembly of claim 1, wherein the pitch brace has a fixed length.

7. A mining shovel adapted to dig a bank of material, the mining shovel comprising:

a boom including an end;

a hoist rope extending over the end of the boom;

an elongated handle including a first end and a second end, the handle movable relative to the boom;

a dipper for engaging the bank of material, the dipper coupled to the second end of the handle, the dipper including a pair of side walls and a digging edge;

a bail including a pair of lower ends and an upper end, each lower end pivotably coupled to one of the side walls of the dipper;

an equalizer pivotably coupled to the bail, the equalizer secured to an end of the hoist rope passing over the end of the boom,

wherein the tension in the hoist rope causes the dipper to automatically pivot through a desired angle relative to the second end of the handle as the hoist rope lifts the dipper through the bank of material.

8. The mining shovel of claim 7, further comprising a pitch brace including a first end and a second end, the first end pivotably coupled to the bail in a position located between the upper end of the bail and the lower ends of the bail, the second end of the pitch brace pivotably coupled to the handle.

9. The mining shovel of claim 7, wherein the handle is rotationally and translationally movable relative to the boom via a rack and pinion mechanism.

10. The mining shovel of claim 7, wherein the boom includes a transverse shaft, wherein the handle is pivotable relative to the boom about the transverse shaft.

11. The mining shovel of claim 10, wherein the dipper includes a material receiving opening, a material discharging opening opposite the material receiving opening, and a wall extending therebetween, the digging edge being positioned proximate the material discharging opening, a heel edge being positioned along the wall and proximate the material discharging opening, wherein an axis extending between the heel edge and the digging edge defines a tooth line.

12. The mining shovel of claim 11, wherein the handle engages the transverse shaft at a pitch point, and wherein an axis extending between the pitch point and the digging edge defines a rake line, wherein a rake angle is defined between the rake line and the tooth line.

13. The mining shovel of claim 12, further comprising a pitch brace including a first end and a second end, the first end pivotably coupled to the bail, the second end pivotably coupled to the handle,

wherein the hoist rope exerts a tension force on the bail and induces a moment on the bail about the first end of the bail, wherein the pitch brace exerts a reaction force to rotate the dipper relative to the second end of the handle, the rotation of the dipper causing the rake angle to change.

14. The mining shovel of claim 7, wherein the end of the equalizer is pivotably coupled to the upper end of the bail.

15. A digging assembly for a mining shovel, the mining shovel including a boom and a hoist rope passing over an end of the boom, the digging assembly comprising:

a handle configured to be supported for movement relative to the boom, the handle including a first end and a second end;

a dipper coupled to the second end of the handle, the dipper including a digging edge;

a bail including a first end and a second end, the first end pivotably coupled to the dipper,

an equalizer pivotably coupled to the bail, the equalizer configured to be secured to an end of the hoist rope;

a pitch brace including a first end and a second end, the first end pivotably coupled to the bail between the first end of the bail and the second end of the bail, the second end pivotably coupled to the handle.

16. The digging assembly of claim 15, wherein the dipper is automatically pivoted relative to the second end of the handle as the dipper is hoisted through the bank of material.

17. The digging assembly of claim 15, wherein the end of the equalizer is pivotably coupled to the second end of the bail.

18. The digging assembly of claim 15, wherein the bail has a clevis shape such that the bail includes a pair of parallel arms, each arm defining an arm end pivotably coupled to a side wall of the dipper, the first end of the bail defined by the arm ends, the bail defining a cross-member extending between the arms, the second end of the bail defined along an upper edge of the bail.

19. The digging assembly of claim 15, wherein the dipper includes a material receiving opening, a material discharging opening opposite the material receiving opening, and a wall extending therebetween, the digging edge being positioned proximate the material discharging opening, a heel edge being positioned along the wall and proximate the material discharging opening, wherein an axis extending between the heel edge and the digging edge defines a tooth line.

20. The digging assembly of claim 19, wherein the handle engages boom at a pitch point, and wherein an axis extending between the pitch point and the digging edge defines a rake line, wherein a rake angle is defined between the rake line and the tooth line.

21. The digging assembly of claim 20, wherein the hoist rope exerts a tension force on the bail and induces a moment on the bail about the first end of the bail, wherein the pitch brace exerts a reaction force to rotate the dipper relative to the second end of the handle, the rotation of the dipper causing the rake angle to change.