Crush zone dowel tube

• US 9,340,969 B1
• Filed: 11/13/2014
• Issued: 05/17/2016
• Est. Priority Date: 11/13/2014
• Status: Active Grant

• Current Assignee: Shaw & Sons Inc
• Original Assignee: Shaw & Sons Inc
• Inventors: Shaw, Ronald D.
• Primary Examiner(s): Will, Thomas B
• Assistant Examiner(s): Chu, Katherine
• Application Number:
  US14/540,288
• Publication Number:
  US 20160138262A1
• Time in Patent Office: 551 Days
• Field of Search: 404/51, 404/52, 404/60, 404/47, 404/57, 404/58, 523/960.2, 523/960.3, 523/960.5, 523/960.6, 523/960.8, 525/731
• US Class Current: 1/1
• CPC Class Codes: B28B 1/002 assembled from preformed elements
• CPC Class Codes: B28B 1/14 by simple casting, the material being neither forcibly fed nor positively compacted for molten material B28B1/54
• CPC Class Codes: B28B 23/0056 Means for inserting the elements into the mould or supporting them in the mould B28B23/022 takes precedence
• CPC Class Codes: E01C 11/06 Methods of making joints
• CPC Class Codes: E01C 11/14 Dowel assembly ; Design or construction of reinforcements in the area of joints coupling devices for prefabricated units E01C5/005; combined with characteristic packings E01C11/08 - E01C11/12; removable holders E01C23/045
• CPC Class Codes: E04B 1/483 Shear dowels to be embedded in concrete

Abstract

A slip dowel tube and elongate dowel are disclosed herein which allow for transverse and longitudinal movement of two adjacent concrete slabs and also limit vertical movement of the two concrete slabs. The slip dowel tube is housed within a sheath that provides a void to allow for transverse movement of the slip dowel tube when the first and second slabs move transversely with respect to each other. The elongate dowel is slidably disposed within the main tube to allow for longitudinal movement or movement which brings the two slabs closer to or further away from each other. This system also limits vertical movement between the two adjacent slabs.

Claims

1. A concrete dowel system for limiting vertical movement between adjacent first and second concrete structures and permitting longitudinal and traverse horizontal movement between the adjacent first and second concrete structures, the system comprising:

a base member attachable to a form which forms the first concrete structure;

a dowel-receiving sheath having an inner tube defining a longitudinal axis, the dowel-receiving sheath being attachable to the base member so that the longitudinal axis of the inner tube of the dowel-receiving sheath is perpendicular to a vertical edge surface of the form;

left and right crush tubes laterally disposed adjacent to left and right sides of the dowel-receiving sheath when the base member and the dowel-receiving sheath are attached to the vertical edge surface of the form;

an outer sheath covering the dowel-receiving sheath and the left and right crush tubes;

wherein the outer sheath forms voids on the left and right lateral sides of the dowel-receiving sheath to allow for transverse horizontal movement with respect to the longitudinal axis between the adjacent first and second concrete structures.

2. The system of claim 1 wherein the dowel-receiving sheath is slidably traversable laterally left and right within the outer sheath upon crushing of the left and right crush tubes by a dowel.

3. The system of claim 1 wherein the left and right crush tubes have a wall thickness less than a wall thickness of the dowel-receiving sheath for allowing the left and right crush tubes to collapse when pressure is applied by the dowel-receiving sheath upon lateral movement of the adjacent first and second structures.

4. The system of claim 1 wherein the outer sheath, crush tubes and the dowel-receiving sheath are formed as an extruded part.

5. The system of claim 1 wherein the inner tube of the dowel-receiving sheath is circular, square or polygonal.

6. The system of claim 1 wherein the outer sheath has an interior oval cross sectional configuration and the dowel-receiving sheath has an exterior circular cross sectional configuration.

7. A method of forming adjacent first and second concrete structures that have a limited vertical movement between adjacent first and second concrete structures and permit longitudinal and traverse horizontal movement between the adjacent first and second concrete structures, the method comprising the steps of:

building a first concrete form;

attaching a base member and a dowel-receiving sheath to a vertical edge surface of the first concrete form with a longitudinal axis of an inner tube of the dowel-receiving sheath oriented perpendicular to the vertical edge surface of the first concrete form;

pouring concrete into the first concrete form and allowing the concrete to set which defines the first concrete structure;

forming voids on left and right lateral sides of the dowel-receiving sheath to allow for transverse horizontal movement with respect to the longitudinal axis between the adjacent first and second concrete structures;

removing the first concrete form and the base member from the first concrete structure;

sliding a dowel into the inner tube of the dowel-receiving sheath;

building a second concrete form adjacent to the first concrete structure;

pouring concrete into the second concrete form and allowing the concrete to set which defines the second concrete structure.

8. The method of claim 7 wherein the attaching step includes the step of disposing the base member and the dowel-receiving sheath on opposed sides of the first concrete form.

9. The method of claim 8 wherein the attaching step further includes the step of forming a hole within the first concrete form, inserting a distal portion of the base member through the hole of the first concrete form and securing the dowel-receiving sheath to the distal portion of the base member.