Floating offshore facility and a method for drilling a well

• US 9,341,024 B2
• Filed: 07/11/2014
• Issued: 05/17/2016
• Est. Priority Date: 10/18/2011
• Status: Active Grant

• Current Assignee: Total SA (Cook Composites and Polymers)
• Original Assignee: Total SA (Cook Composites and Polymers)
• Inventors: Labrugere, Philippe
• Primary Examiner(s): Buck, Matthew R
• Assistant Examiner(s): LAMBE, PATRICK F
• Application Number:
  US14/329,361
• Publication Number:
  US 20140318863A1
• Time in Patent Office: 676 Days
• Field of Search: 166/338, 166/344, 166/352, 166/358, 166/366, 175/5, 405/223.1, 405/224, 405/224.2, 405/201
• US Class Current: 1/1
• CPC Class Codes: B63B 35/4413 Floating drilling platforms, e.g. carrying water-oil separating devices
• CPC Class Codes: E21B 15/003 adapted to be moved on their substructure, e.g. with skidding means; adapted to drill a plurality of wells
• CPC Class Codes: E21B 15/02 specially adapted for underwater drilling E21B15/04 takes precedence
• CPC Class Codes: E21B 19/004 supporting a riser from a drilling or production platform
• CPC Class Codes: E21B 33/06 Blow-out preventers , i.e. apparatus closing around a drill pipe, e.g. annular blow-out preventers rotating blow-out preventers E21B33/085
• CPC Class Codes: E21B 33/064 specially adapted for underwater well heads
• CPC Class Codes: E21B 7/12 Underwater drilling using heave compensators E21B19/09
• CPC Class Codes: E21B 7/128 from floating support with independent underwater anchored guide base

Abstract

A floating offshore facility for offshore hydrocarbon production, comprising an upper deck, a lower deck, a well bay comprising a plurality of drilling slots and a plurality of production slots surrounding said drilling slots, a cart supporting a drilling riser and being movable together with said drilling riser inside the opening of the plurality of the drilling slots, and a drilling rig movable above the well bay to drill the well through the drilling riser.

Claims

1. A floating offshore facility for offshore hydrocarbon production, wherein the offshore facility comprises:

an upper deck and a lower deck,

a well bay located on the lower deck, said well bay being composed of a plurality of drilling slots and a plurality of production slots surrounding said drilling slots, each production slot being adapted to receive a production riser after a well is completed at a drilling slot neighbour of said production slot, the plurality of drilling slots forming one continuous opening inside the lower deck,

a drilling riser extending from the well bay to the well,

a cart supporting said drilling riser and being movable together with said drilling riser to a determined drilling slot inside the opening, and

only one drilling rig located on the upper deck, said drilling rig being movable above the upper deck so as to be positioned in alignment above any one of the drilling slots and the production slots, and

wherein

the cart comprises a tension assembly to maintain a tension force on the drilling riser that pulls up the drilling riser to the cart, said tension assembly being movable by the cart inside the opening together with the drilling riser inside the opening, and

the facility further comprises a blow out preventer device connected above the drilling riser, said blow out preventer device being movable by the cart inside the opening together with the drilling riser without disconnecting it from the drilling riser.

2. The facility according to claim 1 wherein the cart is connected to both the upper and lower deck.

3. The facility according to claim 1, wherein the blow out preventer device is located inside the cart.

4. The facility according to claim 3, wherein the cart is rested upon skid rails on the lower deck so as to be supported vertically above the lower deck and so as to be movable longitudinally according to a bay direction, and wherein the cart is laterally in contact with longitudinal beams of the upper deck so as to be maintained laterally according to a lateral direction perpendicular to said bay direction.

5. The facility according to claim 1 wherein the cart is rested upon skid rails on the lower deck so as to be supported vertically above the lower deck and so as to be movable longitudinally according to a bay direction, and wherein the cart is laterally in contact with longitudinal beams of the upper deck so as to be maintained laterally according to a lateral direction perpendicular to said bay direction.

6. The facility according to claim 1, wherein the drilling slots are aligned next to each other according to one bay direction.

7. The facility according to claim 1, wherein the well bay is arranged according to a matrix grid of slots having three rows and at least four columns, the outer slots being the production slots and the inner slots being the drilling slots.

8. The facility according to claim 7, wherein the matrix grid comprises more than six columns to provide at least four drilling slots and fourteen production slots.

9. The facility according to claim 1, wherein the production slots and the drilling slots have the same size.

10. The facility according to claim 1, wherein the cart comprises a guiding assembly that guides the drilling riser inside the cart according to a riser direction, so as the drilling riser is able to move forth and back according to said riser direction.

11. The facility according to claim 10, wherein the blow out preventer device is located inside the cart and connected above the drilling riser, so as said blow out preventer device can be moved by the cart together with the drilling riser without disconnecting it to the drilling riser, and wherein the guiding assembly guides at least the drilling riser and the blow out preventer device together inside the cart according to said riser direction.

12. The facility according to claim 10, wherein the cart comprises a housing cage composed of a plurality of beams, and

wherein the guiding assembly comprises:

a connecting support extending inside the housing cage according to directions substantially perpendicular to said riser direction, being into sliding contact with lateral beams belonging to the housing cage, and being connected to the drilling riser via a tension ring secured to the drilling riser and extending laterally above the connecting support, and

a guiding support connected to the blow out preventer device and extending inside the housing cage between said blow out preventer device to said lateral beams belonging to the housing cage, and said guiding support being into sliding contact with said lateral beams, and wherein the tension assembly comprises at least one piston connected to said housing cage and said connecting support, said piston being controlled to generate said tension force.

13. The facility according to claim 1, wherein, when the drilling rig is above the determined drilling slot, a well can be drilled by using the drilling riser inside the determined drilling slot, and, when the drilling rig is above a production slot, another well can be maintained by using the production riser inside said production slot.

14. A method for drilling a well, wherein said method is implemented on a floating offshore facility for offshore hydrocarbon production, said offshore facility comprising:

an upper deck and a lower deck,

a well bay located on the lower deck, said well bay being composed of a plurality of drilling slots and a plurality of production slots surrounding said drilling slots, each production slot being adapted to receive a production riser after a well is completed at a drilling slot neighbour of said production slot, the plurality of drilling slots forming one continuous opening inside the lower deck,

a drilling riser extending from the well bay to the well,

a cart supporting said drilling riser and being movable together with said drilling riser to a determined drilling slot inside the opening, and

only one drilling rig located on the upper deck, said drilling rig being movable above the upper deck so as to be positioned in alignment above any one of the drilling slots and the production slots, and

wherein

the cart comprises a tension assembly to maintain a tension force on the drilling riser that pulls up the drilling riser to the cart, said tension assembly being movable by the cart inside the opening together with the drilling riser inside the opening, and

the facility further comprises a blow out preventer device connected above the drilling riser, said blow out preventer device being movable by the cart inside the opening together with the drilling riser without disconnecting it from the drilling riser,

and wherein the method comprises the following initial steps;

moving the cart together with the drilling riser and the tension assembly and the blow out preventer device to said determined drilling slot, and

positioning the drilling rig in alignment above the cart, and

connecting the drilling riser to the well at the seafloor.

15. The method according to claim 14, further comprising the following drilling steps after the initial steps:

drilling and completing a well from a drilling slot on the facility, and

disconnecting the drilling riser from said well at the seafloor,

and wherein the initial steps and the above drilling steps are repeated with an other drilling slot for drilling an other well.

16. The method according to claim 15, further comprising the following production steps after the disconnecting step:

installing a production riser at a production slot that is a neighbour of the drilling slot and connecting said production riser to the well at the seafloor that is completed and ready for hydrocarbon production.

17. The method according to claim 14, wherein the blow out preventer device is located inside the cart.

18. The method according to claim 14, wherein any drilling slot is converted into a production slot by installing a rigid beam to close the slot and a production riser inside said converted drilling slot.

19. The method according to claim 14, wherein, when the drilling rig is above the determined drilling slot, a well can be drilled using the drilling riser inside the determined drilling slot, and, when the drilling rig is above a production slot, another well can be maintained by using the production riser inside said production slot.