Energy optimization for variable speed pumps

• US 9,341,178 B1
• Filed: 07/26/2011
• Issued: 05/17/2016
• Est. Priority Date: 07/26/2010
• Status: Active Grant

• Current Assignee: Lincoln Williams
• Original Assignee: Lincoln Williams
• Inventors: Williams, Lincoln
• Primary Examiner(s): Hamo, Patrick
• Application Number:
  US13/191,405
• Time in Patent Office: 1,757 Days
• Field of Search: 417/42, 417/43, 417/44.1, 417/18, 417/20, 417/22, 700/282, 702/182, 702/183
• US Class Current: 1/1
• CPC Class Codes: F04B 2203/0208 Power
• CPC Class Codes: F04B 2205/09 Flow through the pump
• CPC Class Codes: F04B 49/06 Control using electricity regulating by means of floats actuating electric switches F04B49/04
• CPC Class Codes: F04B 49/20 by changing the driving speed
• CPC Class Codes: F04D 13/06 the pump being electrically driven
• CPC Class Codes: F04D 15/0066 by changing the speed, e.g. of the driving engine

Abstract

A system includes a pump for connecting to a fluid source. The system also includes an adjustable-speed drive coupled with the pump. The system further includes a flow meter coupled with the pump. The system also includes a processor coupled with the adjustable-speed drive and the flow meter for receiving an approximately instantaneous power consumption and an approximately instantaneous pumping rate. The processor is configured to select an optimal pumping rate for operating the pump based upon a comparison of metrics representing approximately instantaneous pumping rates and approximately instantaneous power consumptions.

Claims

1. A system comprising:

a pump for connecting to a fluid source for transporting fluid;

an adjustable-speed drive coupled with the pump for driving the pump at a plurality of pumping rates;

a flow meter coupled with the pump for determining an approximately instantaneous pumping rate of the pump;

a processor coupled with the adjustable-speed drive and the flow meter for receiving an approximately instantaneous power consumption and an approximately instantaneous pumping rate, the processor configured to control the adjustable speed drive to selectively operate the pump at a pumping rate selected from the plurality of pumping rates; and

control programming configured to associate a first approximately instantaneous pumping rate with a first approximately instantaneous power consumption for a first time interval, and to associate a second approximately instantaneous pumping rate with a second approximately instantaneous power consumption for a second time interval, the control programming configured to select an optimal pumping rate for operating the pump based upon the comparison of a first metric determined from the first approximately instantaneous pumping rate and the first approximately instantaneous power consumption and a second metric determined from the second approximately instantaneous pumping rate and the second approximately instantaneous power consumption;

wherein the control programming is configured to start the pump at least approximately at ninety percent (90%) of full speed.

2. The system as recited in claim 1, wherein the first metric representing the first approximately instantaneous pumping rate and the first approximately instantaneous power consumption comprises the first approximately instantaneous pumping rate divided by the first approximately instantaneous power consumption.

3. The system as recited in claim 1, wherein the fluid source comprises a well, and the pump connects the well to a tank for storing water pumped from the well.

4. The system as recited in claim 1, wherein the fluid source and the pump comprise a closed system.

5. The system as recited in claim 1, wherein a pump speed for the second time interval is at least approximately five percent (5%) less than a pump speed for the first time interval.

6. The system as recited in claim 1, wherein the second approximately instantaneous pumping rate is measured between at least approximately thirty (30) seconds and one minute after the first instantaneous pumping rate.