Sheet height sensor using movable and stationary mirrors

• US 9,341,466 B1
• Filed: 12/04/2014
• Issued: 05/17/2016
• Est. Priority Date: 12/04/2014
• Status: Active Grant

• Current Assignee: Xerox Corporation (Xerox Holdings Corp.)
• Original Assignee: Xerox Corporation (Xerox Holdings Corp.)
• Inventors: Clark, Timothy J., Gurak, David M., Smith, Bruce H.
• Primary Examiner(s): Seo, Justin
• Application Number:
  US14/560,430
• Publication Number:
  US 20160159117A1
• Time in Patent Office: 530 Days
• US Class Current: 1/1
• CPC Class Codes: B41J 11/003 Paper-size detection, i.e. automatic detection of the length and/or width of copy material
• CPC Class Codes: B41J 11/0035 Handling copy materials differing in thickness B41J11/20 takes precedence
• CPC Class Codes: B41J 11/007 Conveyor belts or like feeding devices
• CPC Class Codes: B41J 11/0085 Using suction for maintaining printing material flat on rotatable drums B41J13/226
• CPC Class Codes: B41J 13/0009 control of the transport of the copy material
• CPC Class Codes: B41J 13/0063 Handling thick cut sheets, e.g. greeting cards or postcards, larger than credit cards, e.g. using means for enabling or facilitating the conveyance of thick sheets B41J11/20, B41J13/12 take precedence
• CPC Class Codes: G01B 11/00 Measuring arrangements characterised by the use of optical techniques
• CPC Class Codes: G01B 11/02 for measuring length, width or thickness G01B11/08 takes precedence
• CPC Class Codes: G01B 11/06 for measuring thickness ; e.g. of sheet material thickness measurement by thermal means G01B21/085
• CPC Class Codes: G01B 11/0608 Height gauges
• CPC Class Codes: G01B 11/0691 of objects while moving G01B11/0616 takes precedence

Abstract

Apparatuses include a conveyor moving in a processing direction, a print head positioned adjacent the conveyor, a light source positioned adjacent a first side of the conveyor, a movable mirror positioned adjacent a second side of the conveyor, that is across the conveyor from the first side of the conveyor, a fixed mirror positioned adjacent the first side of the conveyor (the fixed mirror is between the light source and the print head), and a light sensor position adjacent the second side of the conveyor. The light sensor is between the movable mirror and the print head. The light source outputs light to the movable mirror across the conveyor, the movable mirror directs the light back across the conveyor to the fixed mirror, and the fixed mirror directs the light again across the conveyor to the light sensor.

Claims

1. A printing apparatus comprising:

a conveyor moving in a processing direction;

a print head positioned adjacent said conveyor;

a light source positioned adjacent a first side of said conveyor, said first side of said conveyor being parallel to said processing direction;

a movable mirror positioned adjacent a second side of said conveyor, said second side of said conveyor being parallel to said processing direction, said second side of said conveyor being across said conveyor from said first side of said conveyor in a second direction, said second direction being approximately perpendicular to said processing direction;

a fixed mirror positioned adjacent said first side of said conveyor, said fixed mirror being positioned along said first side of said conveyor between said light source and said print head; and

a light sensor positioned adjacent said second side of said conveyor, said light sensor being positioned along said second side of said conveyor between said movable mirror and said print head,

said light source outputting light to said movable mirror,

said movable mirror directing said light to said fixed mirror, and

said fixed mirror directing said light to said light sensor.

2. The printing apparatus according to claim 1, said light source, said movable mirror, and said fixed mirror being positioned relative to each other to direct said light from said light source, reflected by said movable mirror and said fixed the mirror, to said light sensor in a single plane.

3. The printing apparatus according to claim 2, said single plane being parallel to a second plane formed by a surface of said conveyor that is moving in said processing direction.

4. The printing apparatus according to claim 3, said single plane comprising a height limit above said second plane in a third direction that intersects said surface of said conveyor toward said print head, said height limit being a limit for items being moved by said conveyor past said print head.

5. The printing apparatus according to claim 2, said light source producing a plurality of parallel light beams in different planes parallel to said single plane.

6. The printing apparatus according to claim 1, further comprising a plurality of additional fixed mirrors positioned on opposite sides of said conveyor.

7. The printing apparatus according to claim 1, said processing direction moving items on said conveyor past said light sensor before moving said items past said print head.

8. A printing apparatus comprising:

a perforated vacuum belt having a surface moving in a processing direction;

a print head positioned adjacent said perforated vacuum belt;

a light source positioned adjacent a first side of said perforated vacuum belt, said first side of said perforated vacuum belt being parallel to said processing direction;

a movable mirror positioned adjacent a second side of said perforated vacuum belt, said movable mirror rotating in a plane parallel to said surface of said perforated vacuum belt, said second side of said perforated vacuum belt being parallel to said processing direction, said second side of said perforated vacuum belt being across said perforated vacuum belt from said first side of said perforated vacuum belt in a second direction, said second direction being approximately perpendicular to said processing direction;

a fixed mirror positioned adjacent said first side of said perforated vacuum belt, said fixed mirror being positioned along said first side of said perforated vacuum between said light source and said print head; and

a light sensor array positioned adjacent said second side of said perforated vacuum belt, said light sensor array being positioned along said second side of said perforated vacuum between said movable mirror and said print head,

said light source outputting light to said movable mirror,

said movable mirror directing said light to said fixed mirror, and

said fixed mirror directing said light to said light sensor array.

9. The printing apparatus according to claim 8, said light source, said movable mirror, and said fixed mirror being positioned relative to each other to direct said light from said light source, reflected by said movable mirror and said fixed the mirror, to said light sensor array in a single plane.

10. The printing apparatus according to claim 9, said single plane being parallel to a second plane formed by said surface of said perforated vacuum belt.

11. The printing apparatus according to claim 10, said single plane comprising a height limit above said second plane in a third direction that intersects said surface of said perforated vacuum belt toward said print head, said height limit being a limit for items being moved by said perforated vacuum belt past said print head.

12. The printing apparatus according to claim 9, said light source producing a plurality of parallel light beams in different planes parallel to said single plane.

13. The printing apparatus according to claim 8, further comprising a plurality of additional fixed mirrors positioned on opposite sides of said perforated vacuum belt.

14. The printing apparatus according to claim 8, said processing direction moving items on said perforated vacuum belt past said light sensor before moving said items past said print head.

15. An inkjet printer comprising:

a perforated vacuum belt having a surface moving in a processing direction;

an inkjet print head positioned adjacent said perforated vacuum belt;

a light source positioned adjacent a first side of said perforated vacuum belt, said first side of said perforated vacuum belt being parallel to said processing direction;

a movable mirror positioned adjacent a second side of said perforated vacuum belt, said movable mirror rotating in a plane parallel to said surface of said perforated vacuum belt, said second side of said perforated vacuum belt being parallel to said processing direction, said second side of said perforated vacuum belt being across said perforated vacuum belt from said first side of said perforated vacuum belt in a second direction, said second direction being approximately perpendicular to said processing direction;

a fixed mirror positioned adjacent said first side of said perforated vacuum belt, said fixed mirror being positioned along said first side of said perforated vacuum between said light source and said inkjet print head; and

a light sensor array positioned adjacent said second side of said perforated vacuum belt, said light sensor array being positioned along said second side of said perforated vacuum between said movable mirror and said inkjet print head,

said light source outputting light to said movable mirror,

said movable mirror directing said light to said fixed mirror, and

said fixed mirror directing said light to said light sensor array.

16. The inkjet printer according to claim 15, said light source, said movable mirror, and said fixed mirror being positioned relative to each other to direct said light from said light source, reflected by said movable mirror and said fixed the mirror, to said light sensor array in a single plane.

17. The inkjet printer according to claim 16, said single plane being parallel to a second plane formed by said surface of said perforated vacuum belt.

18. The inkjet printer according to claim 17, said single plane comprising a height limit above said second plane in a third direction that intersects said surface of said perforated vacuum belt and said second plane, said height limit being a limit for sheets of print media being moved by said perforated vacuum belt past said inkjet print head.

19. The inkjet printer according to claim 16, said light source producing a plurality of parallel light beams in different planes parallel to said single plane.

20. The inkjet printer according to claim 15, further comprising a plurality of additional fixed mirrors positioned on opposite sides of said perforated vacuum belt.