Biomass pretreatment with ammonium bicarbonate / carbonate expansion process

• US 9,347,074 B1
• Filed: 04/06/2012
• Issued: 05/24/2016
• Est. Priority Date: 04/07/2011
• Status: Expired due to Fees

• Current Assignee: Brian J. Coyne
• Original Assignee: Dennis Anthony Burke
• Inventors: Burke, Dennis Anthony
• Primary Examiner(s): Landau, Sharmila G.
• Assistant Examiner(s): MaCauley, Sheridan
• Application Number:
  US13/506,249
• Time in Patent Office: 1,509 Days
• US Class Current: 1/1
• CPC Class Codes: C08H 8/00 Macromolecular compounds derived from lignocellulosic materials pretreatment thereof B27N
• CPC Class Codes: C12P 2201/00 Pretreatment of cellulosic or lignocellulosic material for subsequent enzymatic treatment or hydrolysis
• CPC Class Codes: C12P 5/023 Methane
• CPC Class Codes: C12P 7/00 Preparation of oxygen-containing organic compounds
• CPC Class Codes: C12P 7/06 Ethanol, i.e. non-beverage
• CPC Class Codes: C12P 7/08 produced as by-product or from waste or cellulosic material substrate
• CPC Class Codes: C12P 7/10 substrate containing cellulosic material
• CPC Class Codes: C12Q 1/00 Measuring or testing processes involving enzymes, nucleic acids or microorganisms measuring or testing apparatus with condition measuring or sensing means, e.g. colony counters, C12M1/34; Compositions therefor; Processes of preparing such compositions
• CPC Class Codes: Y02E 50/10 Biofuels, e.g. bio-diesel
• CPC Class Codes: Y02E 50/30 Fuel from waste, e.g. synthetic alcohol or diesel
• CPC Class Codes: Y02P 20/129 Energy recovery, e.g. by cogeneration, H2recovery or pressure recovery turbines

Abstract

A simple, inexpensive, and benign process to pretreat lignocellulose biomass for the economical production of biofuel and extraction of organic chemicals. Lignocellulose solids are mixed or blended with ammonium bicarbonate/carbonate and heated within a pressure reactor. At elevated temperature (e.g., >35° C.), the ammonium bicarbonate/carbonate dissociates into ammonia and carbon dioxide gases and water vapor, thereby causing a rise in pressure within the pressure reactor. Rapid release of the gases from the pressure reactor then ruptures biomass cell wall structures, which facilitates conversion of the cellulose and hemicellulose in the pretreated biomass to sugars that are fermentable into ethanol or other liquid fuels. Optionally, ammonia bicarbonate/carbonate can be reconstituted by cooling and precipitating the carbon dioxide and ammonia gases released from the pressure reactor for further use in the pretreatment process or sequestered as an end product.

Claims

1. A method for pretreating a biomass to improve the susceptibility of the biomass to hydrolysis, comprising the steps of:

(a) blending and/or mixing the biomass with one or more solid, nitrogen-containing compounds having a decomposition or melting point in the range 35 to 80 degrees C. within a mixing/blending vessel at any desired feed ratio to produce a blended, mixed feedstock;

(b) transferring said blended, mixed feedstock into a pressure reactor;

(c) sealing the pressure reactor;

(d) heating the feedstock within the pressure reactor to a temperature sufficient to decompose said nitrogen-containing compounds into gaseous ammonia, carbon dioxide and water vapor, thereby increasing pressure within the reactor;

(e) holding the feedstock within the pressure reactor at a desired pressure and temperature for a desired time interval;

(f) unsealing the pressure reactor by releasing the carbon dioxide, water vapor, and ammonia gases therefrom;

(g) conducting the released carbon dioxide, water vapor and ammonia gases from the pressure reactor into the interior of a precipitation reactor, thereby leaving residual contents in the pressure reactor;

(h) cooling said released carbon dioxide, water vapor and ammonia in the precipitation reactor sufficiently to precipitate ammonium bicarbonate/carbonate therein;

(i) conducting some or all of the precipitated ammonium bicarbonate/carbonate away from the precipitation reactor; and

(j) removing the residual contents of the pressure reactor from the pressure reactor.

2. The method of claim 1, wherein said nitrogen-containing compounds comprise one or more of ammonia bicarbonate, ammonia carbonate, and ammonia carbamate.

3. The method of claim 1, wherein said mixing/blending vessel and said pressure reactor are one and the same.

4. The method of claim 2, further comprising blending and/or mixing with the biomass some or all of the precipitated ammonium bicarbonate/carbonate to produce said blended, mixed feedstock.

5. The method of claim 4, further comprising, after step (f), purging any residual gases within the pressure reactor.

6. The method of claim 5, wherein, after step (f), gases within the precipitation reactor are conducted to, and pumped through, the pressure reactor to purge residual gases out of the pressure reactor.

7. The method of claim 1, wherein a heat pump provides the heat for heating the feedstock in step (d) and provides the cooling in step (h).

8. The method of claim 4, wherein the method is carried out as a continuous process.

9. The method of claim 4, wherein the method is carried out as a batch process.

10. The method of claim 4, further comprising adding makeup ammonium bicarbonate and/or ammonium carbonate to the biomass, as needed.

11. The method of claim 1, further comprising macerating, ensilaging and/or drying the biomass prior to step (a).

12. The method of claim 4, wherein said mixing/blending vessel is a biomass conveyor.

13. The method of claim 4, wherein said mixing/blending vessel is the influent hopper of a solids feed pump.

14. The method of claim 1, wherein the biomass is a high solids biomass.

15. A method for digestion of a high solids, lignocellulosic biomass, comprising the steps of

(a) pretreating said biomass according to the method of claim 2 to produce a pretreated biomass;

and

(b) anaerobically digesting or fermenting the pretreated biomass produced in step (a) in a digester, thereby producing a fuel.

16. The method of claim 15, wherein said fuel comprises biogas.

17. The method of claim 15, wherein said fuel comprises ethanol.

18. The method of claim 15, further comprising conducting any residual carbon dioxide, water vapor and ammonia gases from the digester into the interior of said precipitation reactor and precipitating said gases therein to ammonium bicarbonate/carbonate.

19. A method for digestion of a high solids, lignocellulosic biomass comprised of fiber and a liquid slurry, including the steps of

(a) separating the fiber from the liquid slurry;

(b) pretreating the fiber according to the method of claim 1 to produce a pretreated fiber; and

(c) anaerobically digesting the pretreated fiber produced in step (b) in a digester, thereby producing a first fuel.

20. The method of claim 19, further comprising digesting the liquid slurry in a digester to produce a second fuel.

21. The method of claim 20, wherein the first fuel comprises biogas and the second fuel comprises a liquid or gaseous fuel.

22. The method of claim 19, further comprising

(a) conducting any residual ammonia, carbon dioxide and water vapor in said digester from said digester into the interior of a precipitation reactor;

(b) cooling said residual carbon dioxide, water vapor and ammonia in the precipitation reactor sufficiently to precipitate ammonium bicarbonate/carbonate therein;

(c) conducting some or all of the precipitated ammonium bicarbonate/carbonate away from the precipitation reactor.

23. A method for digestion of a high solids, lignocellulosic biomass comprised of fiber and a liquid slurry, comprising the steps of

(a) anaerobically digesting the biomass to produce a fuel and a residual slurry;

(b) separating the residual, fibrous slurry into fiber and a liquid slurry; and

(c) pretreating said fiber according to the method of claim 2 to produce pretreated fiber and precipitate ammonium bicarbonate/carbonate.

24. The method of claim 23, further comprising using some or all of the ammonia bicarbonate/carbonate produced in step (c) of claim 23 to perform step (a) of claim 1.

25. The method of claim 24, further comprising N recovery by the steps of

(a) conducting any residual ammonia, carbon dioxide and water vapor in said digester into the interior of a precipitation reactor;

(b) cooling said residual carbon dioxide, water vapor and ammonia in the precipitation reactor sufficiently to precipitate ammonium bicarbonate/carbonate therein; and

(c) conducting some or all of the precipitated ammonium bicarbonate/carbonate away from the precipitation reactor.

26. A method for production of liquid fuel from lignocellulosic biomass, comprising the steps of

(a) pretreating the biomass according to claim 1 to produce a pretreated biomass;

and

(b) fermenting said pretreated biomass to produce a first liquid fuel and a residual slurry.

27. The method of claim 26, further comprising anaerobically digesting said residual slurry in a digester to produce a second fuel and residuals.

28. The method of claim 27, comprising N recovery by the steps of

(a) conducting any residual ammonia, carbon dioxide and water vapor in said digester from said digester into the interior of a precipitation reactor;

(b) cooling said residual carbon dioxide, water vapor and ammonia in the precipitation reactor sufficiently to precipitate ammonium bicarbonate/carbonate; and

(c) conducting some or all of the precipitated ammonium bicarbonate/carbonate away from the precipitation reactor.