Faucet assembly

• US 9,347,207 B2
• Filed: 03/15/2013
• Issued: 05/24/2016
• Est. Priority Date: 03/15/2013
• Status: Active Grant

• Current Assignee: Chung-Chia Chen
• Original Assignee: Chung-Chia Chen
• Inventors: Chen, Chung-Chia
• Primary Examiner(s): CHAUDRY, ATIF H
• Application Number:
  US13/843,148
• Publication Number:
  US 20140261749A1
• Time in Patent Office: 1,166 Days
• Field of Search: 462/3, 467/8, 251/129.04, 137/801, 137/624.11, 137/552.7
• US Class Current: 1/1
• CPC Class Codes: E03C 1/0404 Constructional or functional features of the spout
• CPC Class Codes: E03C 1/057 touchless, i.e. using sensors
• CPC Class Codes: E03C 2001/026 with flow restricting devices
• CPC Class Codes: F16K 11/074 with flat sealing faces
• CPC Class Codes: F16K 19/006 Specially adapted for faucets
• CPC Class Codes: Y10T 137/1842 Ambient condition change responsive
• CPC Class Codes: Y10T 137/2496 Self-proportioning or correlating systems
• CPC Class Codes: Y10T 137/8208 Time
• CPC Class Codes: Y10T 137/86389 Programmer or timer
• CPC Class Codes: Y10T 137/9464 Faucets and spouts

Abstract

A touch-free faucet provides control over flow and/or temperature by detecting object presence in one or more detection zones. In one embodiment, the faucet provides for continuous-flow water flow wherein the spout of the faucet pours water for a period of time regardless of whether an object is detected in a detection zone, such as the sink, during that time. The faucet may initiate continuous-flow based on the detection of an object in another detection zone, and may cause continuous-flow operation for a determined period of time based on the amount of substantially uninterrupted time during which an object is detected in a detection zone associated with initiating continuous-flow mode. Furthermore, the faucet may provide for user-programmable sensitivity affecting the amount of continuous-flow time that is determined based on the amount of time that the faucet detects object in the continuous-flow mode detection zone.

Claims

1. A faucet apparatus for providing user-controllable continuous water flow, the faucet apparatus comprising:

a spout configured to direct water flow into a sink;

a logic processor;

a first sensor zone comprising a first sensor, said first sensor facing the area in which the spout is configured to direct water to flow; and

a second sensor zone comprising a second sensor, said second sensor configured to detect an object in the second sensor zone and respond to the detection by providing input to the logic processor;

wherein the logic processor is programmed to;

determine whether an electronic representation of a flow state is in either a primary-water-flow-mode or a continuous-water-flow mode;

receive input from the first sensor indicating the presence of an object within the first sensor zone and, in response thereto, cause the spout to direct water flow while the input from the first sensor indicates than an object is present in the first sensor zone;

cause the spout to stop directing water flow when the input from the first sensor indicates that no object is present within the first sensor zone, if it is determined that the electronic representation of the flow state is in the primary-water-flow-mode; and

receive input from the second sensor indicating the presence of an object within the second sensor zone and, in response thereto, if the electronic representation of the flow state is in the primary-water-flow-mode, determine an amount of time for continuous water flow based on the amount of substantially uninterrupted time in which the object is detected in the second sensor zone and in response thereto, change the electronic representation of the flow state from the primary-water-flow-mode to the continuous-water-flow-mode, and cause the spout to direct water flow for the determined amount of time for continuous water flow, regardless of whether an object is present in the first sensor zone.

2. The apparatus of claim 1, wherein the logic processor is further programmed to receive input from the second sensor indicating the presence of an object within the second sensor zone and, in response thereto, if the electronic representation of the flow state is in the continuous-water-flow mode, cause the spout to stop directing water to flow.

3. The apparatus of claim 1, wherein the logic processor is further programmed to receive input from the second sensor indicating the presence of an object within the second sensor zone and, in response thereto, if the electronic representation of the flow state is in the continuous-water-flow mode, increase the determined amount of time for continuous water flow.

4. The apparatus of claim 3, wherein the logic process is further programmed to receive input from the second sensor indicating the presence of an object within the second sensor zone and, in response thereto, if the electronic representation of the flow state is in the continuous-water-flow mode, increase the determined amount of time for continuous water flow as a function of the amount of time that the object is detected within the second sensor zone substantially interrupted.

5. The apparatus of claim 3, wherein the logic process is further programmed to:

receive input from the second sensor indicating the presence of an object within the second sensor zone and, in response thereto, if the electronic representation of the flow state is in the continuous-water-flow mode and the object is detected for at least a minimum threshold amount of time, increase the determined amount of time for continuous water flow; and

receive input from the second sensor indicating the presence of an object within the second sensor zone and, in response thereto, if the electronic representation of the flow state is in the continuous-water-flow mode and the object is detected for less than a minimum threshold amount of time, cause the spout to stop directing water to flow.

6. The apparatus of claim 1, further comprising a display element, wherein said display element is configured to provide a visual indication when the electronic representation of a flow state is in continuous-water-flow mode.

7. The apparatus of claim 1, wherein the logic processor is further programmed to:

receive a first input from the second sensor indicating the presence of an object within the second sensor zone and, in response thereto, if the electronic representation of the flow state is in the primary-water-flow-mode, determine an amount of time for continuous water flow based on the amount of substantially uninterrupted time in which the object is detected in the second sensor zone and in response thereto, change the electronic representation of the flow state from the primary-water-flow-mode to the continuous-water-flow-mode, and cause the spout to direct water flow for the determined amount of time for continuous water flow, regardless of whether an object is present in the first sensor zone; and

receive a second input from the second sensor indicating the presence of an object within the second sensor zone and, in response thereto, if the electronic representation of the flow state is in the primary-water-flow-mode and the second input was received within a predetermined duration from when the first input was received, change the electronic representation of the flow state from the primary-water-flow-mode to the continuous-water-flow-mode, and cause the spout to direct water flow for the same determined amount of time for continuous water flow as was determined in response to the receipt of the first input, regardless of whether an object is present in the first sensor zone.

8. The apparatus of claim 1, further comprising:

a third sensor zone comprising a third sensor, said third sensor configured to detect an object in the third sensor zone and respond to the detection by providing input to the logic processor; and

wherein said logic processor is further programmed to;

determine an electronic representation for a continuous-water-flow timing-sensitivity level;

receive input from the third sensor indicating the presence of an object within the third sensor zone and, in response thereto, change the electronic representation for the continuous-water-flow-sensitivity level; and

receive input from the second sensor indicating the presence of an object within the second sensor zone and, in response thereto, if the electronic representation of the flow state is in the primary-water-flow-mode, determine an amount of time for continuous water flow based on both the amount of substantially uninterrupted time in which the object is detected in the second sensor zone and the continuous-water-flow timing-sensitivity level, and in response thereto, change the electronic representation of the flow state from the primary-water-flow-mode to the continuous-water-flow-mode, and cause the spout to direct water flow for the determined amount of time for continuous water flow, regardless of whether an object is present in the first sensor zone.

9. The apparatus of claim 2, wherein changing the electronic representation for the continuous-water-flow-sensitivity level comprises setting the electronic representation for the continuous-water-flow-sensitivity level to one of a low-sensitivity state, a medium-sensitivity state, or a high-sensitivity state, wherein, the logic processor is further programmed to, in response to receiving input from the second sensor indicating the presence of an object within the second sensor zone, determine an amount of time for continuous water flow as the product of the amount of substantially uninterrupted time in which the object is detected in the second sensor zone and either a low-sensitivity multiplier, a medium-sensitivity multiplier, or a high-sensitivity multiplier, depending on which of the respective continuous-water-flow-sensitivity levels the electronic representation for the continuous-water-flow-sensitivity level is set to, wherein the low-sensitivity multiplier is a lower numeric value than the medium-sensitivity multiplier and the medium-sensitivity multiplier is a lower numeric value than the high-sensitivity multiplier.

10. The apparatus of claim 9, wherein the low-sensitivity multiplier is 5, the medium-sensitivity multiplier is 15, and the high-sensitivity multiplier is 60 such that, if an object is detected in the second sensor zone substantially uninterrupted for 5 seconds, the logic processor is configured to determine the amount of time for continuous water flow as 25 seconds if the continuous-water-flow-sensitivity level is in the low-sensitivity state, the logic processor is configured to determine the amount of time for continuous water flow as 75 seconds if the continuous-water-flow-sensitivity level is in the medium-sensitivity state, and the logic processor is configured to determine the amount of time for continuous water flow as 5 minutes if the continuous-water-flow-sensitivity level is in the high-sensitivity state.

11. The apparatus of claim 9, wherein changing the electronic representation for the continuous-water-flow-sensitivity level comprises setting the electronic representation for the continuous-water-flow-sensitivity level to a multiple calculated as a function of the amount of substantially uninterrupted time in which an object is detected in the second sensor zone.

12. The apparatus of claim 9, wherein the second sensor zone overlaps with the third sensor zone.

13. The apparatus of claim 9, wherein the logic processor is further configured to reset the electronic representation for the continuous-water-flow-sensitivity level to a default value after a predetermined period of time.

14. The apparatus of claim 9, further comprising a display element, wherein said display element is configured to provide a visual indication of the continuous-water-flow timing-sensitivity level.

15. The apparatus of claim 14, wherein said display element is an light emitting diode configured to blink as an indication of the continuous-water-flow timing-sensitivity level, such that the light emitting diode is configured to blink a larger number of times as an indication of a higher continuous-water-flow timing-sensitivity level and the light emitting diode is further configured to blink a smaller number of times as an indication of a lower continuous-water-flow timing-sensitivity level.

16. A method of providing user-controllable continuous water flow comprising:

receiving a first signal from a first sensor of a plurality of sensors, said first signal indicating a presence of an object within a zone of the first sensor;

determining whether an electronic representation of a flow state is in either a primary-water-flow-mode or a continuous-water-flow mode;

determining how long said sensor detects said object from the first signal;

determining, using a logic processor, an amount of time for continuous water flow based in part on said determination of how long said sensor detected said object;

changing the electronic representation of the flow state to the continuous-water-flow-mode based in part on said determination of the electronic representation;

causing the spout to direct water flow for the determined amount of time for continuous water flow; and

increasing the determined amount of time based in part on receiving a second signal.

17. The method of claim 16, wherein the amount of time is a direct function of said determination of how long said sensor detected said object.

18. The method of claim 16, further comprising displaying a visual indication when the electronic representation of a flow state is in continuous-water-flow mode.