Rigid LCD assembly

• US 9,348,174 B2
• Filed: 02/27/2014
• Issued: 05/24/2016
• Est. Priority Date: 03/14/2013
• Status: Active Grant

• Current Assignee: Manufacturing Resources International, Inc.
• Original Assignee: Manufacturing Resources International, Inc.
• Inventors: Dunn, William, LeCave, Michael
• Primary Examiner(s): Truong, Bao Q
• Application Number:
  US14/192,130
• Publication Number:
  US 20140268657A1
• Time in Patent Office: 817 Days
• US Class Current: 1/1
• CPC Class Codes: B60R 99/00 Subject matter not provided for in other groups of this subclass
• CPC Class Codes: G02F 1/133308 Support structures for LCD panels, e.g. frames or bezels
• CPC Class Codes: G02F 1/133311 Environmental protection, e.g. against dust or humidity
• CPC Class Codes: G02F 1/133342 for double-sided displays
• CPC Class Codes: G02F 1/133385 with cooling means, e.g. fans
• CPC Class Codes: G02F 1/133504 Diffusing, scattering, diffracting elements associated to illuminating devices G02F1/133606
• CPC Class Codes: G02F 1/133603 with LEDs
• CPC Class Codes: G02F 1/133606 including a specially adapted diffusing, scattering or light controlling members
• CPC Class Codes: G02F 2202/28 Adhesive materials or arrangements

Abstract

Exemplary embodiments disclosed herein provide a rigid LCD assembly including a LCD having a perimeter, a first layer of tape around the perimeter of the LCD, and a diffusing plate attached to the later of tape so as to create a cavity defined by the space between the LCD, tape, and diffusing plate. One or more optical films may be inserted into the cavity, and while constricted in directions perpendicular to the films, the films may be free to move slightly in the directions parallel to the films. A U-shaped backlight wall may attach to the diffusing plate and would contain a backlight. An optional thermal plate can be attached to the backlight wall, which can be used with a second thermal plate to define a channel for accepting cooling air.

Claims

1. A rigid LCD assembly comprising:

a liquid crystal display (LCD) having a perimeter;

a first layer of tape attached around the perimeter of the LCD;

a diffusing plate attached to the layer of tape so as to create a cavity defined by the space between the LCD, tape, and diffusing plate; and

an optical film positioned within the cavity.

2. The LCD assembly of claim 1 wherein:

the tape has a thickness which is substantially equal to the thickness of the optical film.

3. The LCD assembly of claim 1 wherein:

the diffusing plate is comprised of glass.

4. The LCD assembly of claim 1 further comprising:

a second layer of tape attached around a perimeter of the diffusing plate and positioned on the opposite side of the diffusing plate as the first layer of tape;

backlight cavity walls attached to the second layer of tape to define a backlight cavity; and

a backlight placed within the backlight cavity.

5. The LCD assembly of claim 4 wherein:

the backlight cavity walls have a U-shaped cross section.

6. The LCD assembly of claim 4 wherein:

the backlight cavity walls comprise

a top ledge which attaches to the second layer of tape,

a bottom ledge substantially parallel to the top ledge, and

a sidewall which connects the top ledge with the bottom ledge.

7. The LCD assembly of claim 4 further comprising:

a front thermal plate attached to the backlight cavity walls where the backlight is attached to the front thermal plate.

8. The LCD assembly of claim 7 further comprising:

a fan positioned to force external air along the front thermal plate.

9. The LCD assembly of claim 6 further comprising:

a rear thermal plate positioned opposite to the front thermal plate where the space between the front and rear thermal plates defines a gap; and

a fan positioned to force external air through said gap.

10. The LCD assembly of claim 9 further comprising:

a corrugated layer placed within the gap.

11. The LCD assembly of claim 10 wherein:

the corrugated layer contacts the front thermal plate and rear thermal plate in an alternating fashion throughout the gap.

12. A rigid LCD assembly comprising:

a liquid crystal display (LCD);

a glass diffusing plate having a perimeter where the diffusing plate is attached to the LCD by a first layer of adhesive which travels along the perimeter of the diffusing plate;

a backlight cavity walls positioned against the glass diffusing plate, on a side opposing the LCD, where the backlight cavity walls are attached to the glass diffusing plate by a second layer of adhesive which traverses the perimeter of the glass diffusing plate; and

a backlight placed within the backlight cavity walls.

13. The LCD assembly of claim 12 wherein:

the backlight cavity walls have a U-shaped cross section.

14. The LCD assembly of claim 12 wherein:

the backlight cavity walls comprise

a top ledge which attaches to the diffusing plate with the second layer of adhesive,

a bottom ledge substantially parallel to the top ledge, and

a sidewall which connects the top ledge with the bottom ledge.

15. The LCD assembly of claim 12 further comprising:

a cavity defined between the LCD, glass diffusing plate, and the first layer of adhesive;

a plurality of optical films placed within the cavity.

16. The LCD assembly of claim 15 wherein:

the cavity has a thickness which is substantially equal to a thickness of the plurality of optical films while the cavity has a length and width which is greater than the length and width of the optical films.

17. The LCD assembly of claim 15 wherein:

the optical films are permitted to move within the cavity, in directions parallel to the films.

18. A rigid LCD assembly comprising:

a liquid crystal display (LCD) having a perimeter;

a layer of tape attached around the perimeter of the LCD;

a diffusing plate attached to the layer of tape so as to create a cavity defined by the space between the LCD, tape, and diffusing plate;

an optical film contained within the cavity;

a front thermal plate positioned parallel to the diffusing plate and on the opposite side of the diffusing plate as the LCD;

a U-shaped backlight cavity wall placed between the thermal plate and the diffusing plate and comprising;

a top ledge which attaches to the diffusing plate with a layer of adhesive,

a bottom ledge substantially parallel to the top ledge and attached to the front thermal plate, and

a sidewall which connects the top ledge with the bottom ledge.

a backlight positioned within the backlight cavity wall; and

a rear thermal plate positioned opposite from the front thermal plate to define a gap between the front and rear thermal plates.

19. The LCD assembly of claim 18 wherein:

the optical film is permitted to move within the cavity, in directions parallel to the film but the film is substantially constrained in directions perpendicular to the film.

20. The LCD assembly of claim 18 wherein:

the top ledge and bottom ledge of the backlight cavity wall are substantially parallel while the sidewall is substantially perpendicular to the top ledge and bottom ledge.