Image forming apparatus having waste toner collecting function from a plurality of photosensitive drums

• US 9,348,307 B2
• Filed: 11/30/2015
• Issued: 05/24/2016
• Est. Priority Date: 11/26/2013
• Status: Active Grant

• Current Assignee: Brother Kogyo Kabushiki Kaisha (Brother Industries Limited)
• Original Assignee: Brother Kogyo Kabushiki Kaisha (Brother Industries Limited)
• Inventors: Sato, Shougo, Fukui, Atsushi, Fukuchi, Isao
• Primary Examiner(s): Chen, Sophia S
• Application Number:
  US14/954,624
• Publication Number:
  US 20160085207A1
• Time in Patent Office: 176 Days
• Field of Search: 399/110
• US Class Current: 1/1
• CPC Class Codes: G03G 21/007 Arrangement or disposition of parts of the cleaning unit
• CPC Class Codes: G03G 21/10 Collecting or recycling waste developer
• CPC Class Codes: G03G 21/105 Arrangements for conveying toner waste
• CPC Class Codes: G03G 21/12 Toner waste containers
• CPC Class Codes: G03G 21/1633 using doors or covers G03G21/1638 takes precedence
• CPC Class Codes: G03G 21/1814 Details of parts of process cartridge, e.g. for charging, transfer, cleaning, developing G03G21/1835 takes precedence
• CPC Class Codes: G03G 21/1842 for guiding and mounting the process cartridge, positioning, alignment, locks G03G21/1864 and G03G21/1871 take precedence
• CPC Class Codes: G03G 21/1853 the process cartridge being mounted perpendicular to the axis of the photosensitive member
• CPC Class Codes: G03G 2215/1647 Cleaning of transfer member
• CPC Class Codes: G03G 2221/1624 transporting cleaned toner into separate vessels, e.g. photoreceptors, external containers
• CPC Class Codes: G03G 2221/1684 using extractable subframes, e.g. on rails or hinges
• CPC Class Codes: G03G 2221/1869 Cartridge holders, e.g. intermediate frames for placing cartridge parts therein

Abstract

An image forming apparatus includes a main frame, a plurality of process cartridges, a cartridge-supporting body, a belt, a waste toner cartridge, a contact-separation mechanism, and a collective conveying unit. Each process cartridge includes a photosensitive drum and a drum cleaning unit collecting waste toner on the drum. The cartridge-supporting body is movable between an internal position inside the frame and an external position outside the frame. The belt confronts the process cartridges in the internal position. The waste toner cartridge accommodates the waste toner collected from the drums. The contact-separation mechanism moves the cartridge-supporting body between a contact position where the drums are in contact with the belt and a separated position where the drums are out of contact with the belt. The collective conveying unit aggregates waste toner collected from drums and conveys collectively the aggregated waste toner to the waste toner cartridge.

Claims

1. An image forming apparatus comprising:

a main frame;

a first process cartridge including;

a first photosensitive drum having an axis defining an axial direction; and

a first drum-cleaning unit configured to collect waste toner on the first photosensitive drum and having a first communication hole;

a second process cartridge including;

a second photosensitive drum; and

a second drum-cleaning unit configured to collect waste toner on the second photosensitive drum and having a second communication hole;

a cartridge-supporting body configured to support the first process cartridge and the second process cartridge and movable between an internal position inside the main frame and an external position outside the main frame in a moving direction;

a belt unit including a belt configured to confront the first process cartridge and the second process cartridge when the cartridge-supporting body supporting the first process cartridge and the second process cartridge is in the internal position;

a contact-separation mechanism configured to move the cartridge-supporting body between a contact position where the first photosensitive drum and the second photosensitive drum are in contact with the belt and a separated position where the first photosensitive drum and the second photosensitive drum are out of contact with the belt when the cartridge-supporting body supporting the first process cartridge and the second process cartridge is in the internal position; and

a collective conveying unit provided in the main frame and configured to convey collectively the waste toner collected from the first photosensitive drum by the first drum-cleaning unit and the waste toner collected from the second photosensitive drum by the second drum-cleaning unit, the collective conveying unit having a first inlet and a second inlet, the first inlet and the second inlet being respectively aligned with the first communication hole and the second communication hole when the cartridge-supporting body supporting the first process cartridge and the second process cartridge is located at the contact position.

2. The image forming apparatus as claimed in claim 1, wherein the collective conveying unit includes:

a collective conveying tube;

a first input cylinder protruding from the collective conveying tube in a direction perpendicular to both the axial direction and the moving direction, the first input cylinder having the first inlet for receiving waste toner discharged through the first communication hole of the first drum-cleaning unit; and

a second input cylinder protruding from the collective conveying tube in a direction perpendicular to both the axial direction and the moving direction, the second input cylinder having the second inlet for receiving waste toner discharged through the second communication hole of the second drum-cleaning unit, the first input cylinder and the second input cylinder being arranged at intervals in the moving direction.

3. The image forming apparatus as claimed in claim 1,

wherein the main casing includes a positioning plate for positioning the first photosensitive drum,

wherein the belt unit includes a belt unit plate extending in the moving direction, and

wherein the collective conveying unit is positioned between the positioning plate and the belt unit plate in the axial direction.

4. The image forming apparatus as claimed in claim 1, wherein the main casing includes:

a guiding wall configured to support the cartridge-supporting body, the guiding wall including a guiding shaft; and

a curved groove configured to guide the guiding shaft so that the cartridge-supporting body moves between the contact position and the separated position.

5. The image forming apparatus as claimed in claim 4, wherein the curved groove has a general arc shape when viewed in the axial direction.

6. The image forming apparatus as claimed in claim 4, wherein the main casing includes:

an outer casing side wall; and

an inner casing side wall located between the guiding wall and the outer casing side wall, the curved groove being formed in the inner casing side wall.

7. The image forming apparatus as claimed in claim 1,

wherein the main casing includes a front cover configured to move between a closed position and an open position, and

wherein the contact-separation mechanism moves the cartridge-supporting body from the contact position to the separated position when the front cover moves from the closed position to the open position.