Glass keyboard

• US 9,348,425 B2
• Filed: 01/31/2014
• Issued: 05/24/2016
• Est. Priority Date: 02/05/2013
• Status: Active Grant

• Current Assignee: Corning Incorporated
• Original Assignee: Corning Incorporated
• Inventors: Chi, Chun-Wei, Hu, Jr-Nan
• Primary Examiner(s): Girma, Fekadeselassie
• Assistant Examiner(s): Burgdorf, Stephen
• Application Number:
  US14/169,239
• Publication Number:
  US 20140218640A1
• Time in Patent Office: 844 Days
• Field of Search: 341/34, 349/12, 400/490
• US Class Current: 1/1
• CPC Class Codes: G06F 3/0202 Constructional details or processes of manufacture of the input device
• CPC Class Codes: H01H 13/704 characterised by the layers, e.g. by their material or structure H01H13/703 takes precedence
• CPC Class Codes: H01H 2209/084 Glass
• CPC Class Codes: H01H 2221/028 Telescopic guiding
• CPC Class Codes: H01H 2221/044 Elastic part on actuator or casing
• CPC Class Codes: H01H 2221/07 transparent
• CPC Class Codes: H01H 2223/038 transparent

Abstract

A glass keyboard includes a patterned glass sheet having a plurality of glass keys arranged in a keyboard layout. Each of the glass keys includes one or more cantilevered glass tabs integrally formed in the patterned glass sheet. Each glass tab is deflectable from a plane of the patterned glass sheet. A conductive layer is arranged in opposing and spaced-apart relation to the patterned glass sheet. The conductive layer has a plurality of contact pads in positions corresponding to the glass tabs. A plurality of pressure pads is disposed between the cantilevered glass tabs and the contact pads and configured to selectively transfer contact pressure from the cantilevered glass tabs to the contact pads when the cantilevered glass tabs are selectively deflected from the plane of the patterned glass sheet.

Claims

1. A glass keyboard, comprising:

a patterned glass sheet having a plurality of glass keys arranged in a keyboard layout, each of the glass keys comprising one or more cantilevered glass tabs integrally formed in the patterned glass sheet, each glass tab being deflectable from a plane of the patterned glass sheet;

a conductive layer arranged in opposing and spaced-apart relation to the patterned glass sheet, the conductive layer having a plurality of contact pads in positions corresponding to the glass tabs;

a plurality of pressure pads disposed between the cantilevered glass tabs and the contact pads and configured to selectively transfer contact pressure from the cantilevered glass tabs to the contact pads when the cantilevered glass tabs are selectively deflected from the plane of the patterned glass sheet, the pressure pads being compressible; and

a tip structure attached to each pressure pad for contacting the corresponding contact pad of the conductive layer when the corresponding cantilevered glass tab is deflected against the pressure pad.

2. The glass keyboard of claim 1, wherein a plurality of slots is provided in the patterned glass sheet, and wherein the slots define the cantilevered glass tabs in the patterned glass sheet.

3. The glass keyboard of claim 1, further comprising a protective layer applied to a side of the patterned glass sheet.

4. The glass keyboard of claim 3, wherein the protective layer comprises a sheet of film having a plurality of portions configured to deflect with the cantilevered glass tabs.

5. The glass keyboard of claim 3, wherein the protective layer comprises a plurality of film tabs individually applied to the cantilevered glass tabs.

6. The glass keyboard of claim 3, wherein the protective layer comprises character printings corresponding to the glass keys.

7. The glass keyboard of claim 3, wherein the protective layer comprises an opaque or semi-opaque film.

8. The glass keyboard of claim 3, wherein the protective layer comprises a hard coat film.

9. The glass keyboard of claim 1, wherein the patterned glass sheet has a thickness of less than 2.0 mm.

10. The glass keyboard of claim 1, wherein the patterned glass sheet has a surface compressive strength of at least 300 MPa.

11. The glass keyboard of claim 1, wherein the patterned glass sheet has a compressively stressed region near at least one of its surfaces, and wherein a layer depth of the compressively stressed region is at least 20 microns.

12. The glass keyboard of claim 1, wherein the patterned glass sheet is made of a chemically strengthened glass.

13. The glass keyboard of claim 1, wherein the pressure pads are made of an elastic material.

14. The glass keyboard of claim 1, wherein the tip structure is made of an elastomer or metal.

15. The glass keyboard of claim 1, further comprising a plurality of walls positioned to support the patterned glass sheet at areas of the patterned glass sheet in between the cantilevered glass tabs.

16. The glass keyboard of claim 15, wherein the walls and contact pads are arranged in a single layer between the patterned glass sheet and the conductive layer.

17. The glass keyboard of claim 1, further comprising a glass touchpad surface defined in the patterned glass sheet and a touchpad sensor layer underneath the glass touchpad surface, the glass touchpad surface and touchpad sensor layer forming a touch pad.

18. The glass keyboard of claim 17, wherein the patterned glass sheet further comprises at least one glass button adjacent to the glass touchpad surface, the at least one glass button comprising one or more cantilevered glass tabs formed integrally in the patterned glass sheet.

19. A glass keyboard, comprising:

a patterned glass sheet having a plurality of glass keys arranged in a keyboard layout, each of the glass keys comprising one or more cantilevered glass tabs integrally formed in the patterned glass sheet, each glass tab being deflectable from a plane of the patterned glass sheet;

a conductive layer arranged in opposing and spaced-apart relation to the patterned glass sheet, the conductive layer having a plurality of contact pads in positions corresponding to the glass tabs; and

a plurality of pressure pads arranged in a layer between the patterned glass sheet and the conductive layer such that each pressure pad corresponds to a glass key, the pressure pads being configured to selectively transfer contact pressure from the cantilevered glass tabs to corresponding contact pads when a compression force is selectively applied to the pressure pads by selective deflection of the cantilevered glass tabs from the plane of the patterned glass sheet, the pressure pads being arranged such that there is a space between the bottom of the cantilevered glass tabs and the top of the pressure pads when the cantilevered glass tabs are undeflected, the cantilevered glass tabs being configured to deflect through the space to reach the pressure pads and apply the compression force to the pressure pads, the pressure pads being adapted to spring back when the compression force is removed.